engine FORD FIESTA 2007 Workshop Manual

303-01 B-78 Engine - 2.OL Duratec-HE (M14) 303-01 B-78
REMOVAL
Remove and discard the power steering fluid
30. Detach the power steering pump to steering
reservoir O-rings.
gear pressure line from the intake manifold.
28. Using the special tool, remove the power
31. Disconnect the fuel supply line.
steering pump pulley.
For additional information, refer to: Quick
Discard the power steering pump pulley. Release Coupling (310-00 Fuel System - - - - -
General information, General procedures).
,'-
', .
29. Detach the power steering pump to steering
gearpressurelinefromthepowersteering 32. Raiseands~pportthevehicle~For
Pumpm additional information, refer to: (I 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
33. Remove the air cleaner resonator support
bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-79 Engine - 2.OL Duratec-HE (M14) 303-01 B-79
REMOVAL
34. Detach the powertrain control module 37. CAUTIONS:
(PCM) support bracket from the side
i member. A~he inner CV joint must not be bent
more than
23 degrees. The outer CV joint
35m ACAUTION:P~~~~~~ the ball joint seal
using
a soft cloth to prevent damage.
Detach the lower arm ball joint from the
wheel knuckle on both sides.
Remove the heat shield.
must not be bent more than 45 degrees.
A~ake sure the halfshaft seal is not
damaged.
Aplug the transaxle to prevent oil loss or
dirt ingress.
Remove the halfshaft and intermediate shaft
assembly.
Allow the oil to drain into a suitable container.
38. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
I8 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
36. Remove the intermediate shaft center
bearing cap. Remove
the left-hand halfshaft.
Discard the bearing cap and retaining nuts.
Remove the intermediate shaft center
bearing heat shield (if equipped).
2006.0 Fiesta 1212006 G451290en
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303-01 B-80 Engine - 2.OL Duratec-HE (M14) 303-01 B-80
REMOVAL
39. Remove the gearshift cables cover. 42. Detach the NC compressor from the
cylinder block and position
it to one side. /-
40. Detach the gearshift cables from the
transaxle. 43.
Remove the engine support insulator.
1. Detach the gearshift cables and the selector
cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
44. N0TE:Use securing straps to secure the
engine and the transaxle on the workshop
table.
Position the workshop table under the
41. Disconnect the NC high pressure switch
vehicle and carefully lower the vehicle, until
electrical connector.
the engine and transaxle assembly is in the
correct position to remove the engine
mounts.
45. Remove the engine front mount.
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303-01 B-81 Engine - 2.OL Duratec-HE (M14) 303-01 B-81
REMOVAL
Discard the nuts. 49. Remove the wiring harness retaining
bracket.
46. Remove the engine rear mount retaining
nuts.
50. Remove the starter motor.
Discard the nuts. Detach the wiring harness from the retaining
bracket.
47. Raise and support the vehicle and remove
the engine and transaxle assembly. For
51. Remove the transaxle lower retaining bolts.
additional information, refer to: (1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
48. Using a suitable engine hoist support the
engine and transaxle assembly and remove
the retaining straps.
2006.0 Fiesta 1212006 G451290en
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303-01 B-82 Engine - 2.OL Duratec-HE (M14) 303-01 B-82
REMOVAL
52. Remove the transaxle right-hand retaining
bolts.
53. Remove the transaxle left-hand retaining
bolts.
54. Remove the transaxle upper retaining bolts.
55. Remove the transaxle.
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303-01 B-83 Engine - 2.OL Duratec-HE (M14) 303-01 B-83
DISASSEMBLY
Engine(21 134 8)
/ 1
Special Tool(s)
Universal Flange Holding
Wrench
205-072 (1 5-030A)
Adapter for 205-072
205-072-02 (1 5-03OA-02)
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Mounting Plate for
303-435-06
303-435-1
1A (21 -146D)
Socket, Spark Plug
303-499 (2 1 -202)
Pliers, Valve Stem Seal
303-508 (2 1-2 1 1 )
I I Removerllnstaller, Hose I Disassembly
1. Disconnect the generator electrical
connector.
Mounting Stand
303-435 (21 -1 87)
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303-01 B-84 Engine - 2.OL Duratec-HE (M14) 303-01 B-84
DISASSEMBLY
2. Remove the exhaust manifold upper heat 5. Remove the generator.
shield.
6. Using the special tools, mount the engine to
3. Remove the exhaust manifold lower heat the mounting stand.
shield.
7. Remove the special tool.
4. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Drain the engine.
Allow the oil to drain into a suitable container.
9. N0TE:lnspect the oil drain plug seal for
damage. Install a new drain plug and seal
if
necessary.
2006.0 Fiesta 1212006 G451309en
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303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-87 Engine - 2.OL Duratec-HE (M14) 303-01 B-87
DISASSEMBLY
21. Detach the starter motor electrical
connector from the intake manifold. Discard the
gasket.
25. Remove the oil level indicator and oil level
22. Disconnect the manifold absolute pressure indicator
tube.
(MAP) sensor electrical connector.
26. Remove the intake manifold.
23. Remove the exhaust manifold lower
retaining bolts.
24. Remove the exhaust manifold.
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