engine FORD FIESTA 2007 Workshop Manual

303-01 B-I 8 Engine - 2.OL Duratec-HE (M14) 303-01 B-18
GENERAL PROCEDURES
3m &AUTION:O~I~ rotate the crankshaft in 19.
Apply a small bead of sealant to the areas
the normal direction of rotation. as
shown.
/ '
Rotate the crankshaft until each piston is at
TDC and measure the valve clearances.
14.
N0TE:Only carry out the following steps
when the valve
clearance(s) require
adjustment.
For additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
Remove the camshafts.
For additional information, refer to:
Camshafts (303-01 Engine
- 2.OL
Duratec-HE (M14), In-vehicle Repair).
15.
N0TE:The number on the valve tappet is
the valve tappet thickness, however only
the decimal places are marked (for example
.650 = 3.650).
Determine the valve tappet thickness
required:
1. Remove the valve tappet and read the
thickness from the underside.
2. Valve tappet thickness required
= thickness
of currently installed valve tappet
+ the
measured valve clearance
- the required
valve clearance.
For additional information, refer to:
Specifications (303-01 Engine
- 2.OL
Duratec-HE (M14), Specifications).
3. Install the correct valve tappet.
16. N0TE:Do not install the valve cover at this
stage.
Install the camshafts.
For additional information, refer to:
Camshafts (303-01 Engine
- 2.OL
Duratec-HE (M14), ln-vehicle Repair).
17. ~CAUTION:O~I~ rotate the crankshaft in
the normal direction of rotation.
Rotate the crankshaft until each piston is at
TDC and measure the valve clearances.
18. Repeat this procedure as necessary until
all valve clearances are within the specified
tolerance. 20.
N0TE:lnstall a
new valve cover gasket if
necessary.
Install the valve cover.
Tighten the bolts in the sequence shown.
21. Using the special tool, install the spark
plugs.
2006.0 Fiesta 1212006 G451279en
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303-01 B-19 Engine - 2.OL Duratec-HE (M14) 303-01 B-19
22. Using the special tool, connect the spark 25. Connect the CMP sensor electrical
plug electrical connectors. connector.
1 1
GENERAL PROCEDURES
23. Install the evaporative emission (EVAP) 26. Install the positive crankshaft ventilation
valve support bracket. (PCV) hose.
24. Install the air cleaner retaining bracket. 27. Attach the engine wiring harness to the
valve cover.
1. Clip the engine wiring harness to the intake
manifold.
2. Clip the engine wiring harness bracket to the
intake manifold.
3. Install the air cleaner retaining bracket.
4. Clip the power steering return line to the
engine wiring harness bracket.
2006.0 Fiesta 1212006 G451279en
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303-01 B-20 Engine - 2.OL Duratec-HE (M14) 303-01 B-20
GENERAL PROCEDURES
28. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
29. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
- --
2006.0 Fiesta 1212006 G451279en
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303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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303-01 8-22 Engine - 2.OL Duratec-HE (M14) 303-01 B-22
IN-VEHICLE REPAIR
9. Detach the wiring harness from the intake
13. Remove the fuel rail.
manifold. For additional information, refer to: Fuel
Rail (303-04 Fuel Charging and Controls
- 2.OL Duratec-HE (M14), Removal and
Installation).
14. Detach the starter motor electrical
connector from the intake manifold.
10. Detach the power steering supply line from
the intake manifold.
15. Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
,.
.. 1
11. Lower the vehicle.
12. Detach the engine wiring harness from the
valve cover.
1. Unlcip the power steering return line from the
wiring harness bracket.
2. Remove the air cleaner retaining bracket.
16. Detach the evaporative emission valve
3. Unclip the engine wiring harness bracket (EVAP) hose from the intake manifold.
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-23 Engine - 2.OL Duratec-HE (M14) 303-01 B-23
IN-VEHICLE REPAIR
17. Disconnect the intake manifold runner 20. Disconnect the hood latch electrical
control (IMRC) electrical connector. connector.
18. Disconnect the throttle body electrical 21. Remove the hood latch lever retaining bolt.
connector.
22. Detach the hood latch from the radiator
19. Disconnect the knock sensor (KS) electrical grille
opening panel reinforcement.
connector (power steering fluid reservoir
shown removed for clarity).
Detach the KS electrical connector from the
intake manifold.
2006.0 Fiesta 1212006 G451284en
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303-01 B-24 Engine - 2.OL Duratec-HE (M14) 303-01 B-24
IN-VEHICLE REPAIR
23. Disconnect the brake booster vacuum line
26. Disconnect the positive crankshaft
from the intake manifold.
ventilation
(PCV) hose from the intake
manifold.
24. Remove the oil level indicator and oil level
indicator tube.
27. Remove the intake manifold.
Installation
1. N0TE:lnstall new gaskets if necessary.
To install, reverse the removal procedure.
25. Remove the intake manifold retaining bolts
(engine shown removed for clarity).
Detach the intake manifold from the cylinder
head.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-25 Engine - 2.OL Duratec-HE (M14) 303-01 B-25
IN-VEHICLE REPAIR
Crankshaft Front Seal(21 467 0)
I ! Special Tool(s)
I I Remover, Crankshaft Seal I
Remover, Vibration Damper
Hub
303-509 (2 1 -2 1 3)
Removal
Using the special tool and the crankshaft
pulley retaining bolt, install the crankshaft
front seal (engine shown removed for clarity).
2. Remove the crankshaft pulley retaining bolt
and the special tool.
Discard the crankshaft pulley retaining bolt.
1. Remove the crankshaft pulley.
3. Install the crankshaft pulley.
For additional information, refer to:
For additional information, refer to:
Crankshaft Pulley (303-01 C, In-vehicle
Crankshaft Pulley (303-01 C, In-vehicle
( Repair). Repair).
2. Using the special tool, remove the crankshaft
front seal.
Discard the seal.
Installation
1. N0TE:lnstall a new crankshaft front seal.
2006.0 Fiesta 1212006 G323906en
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303-01 B-26 Engine - 2.OL Duratec-HE (M14) 303-01 B-26
IN-VEHICLE REPAIR
Crankshaft Pulley(21 572 0)
Special Tool(s)
I I Flange Holding Wrench, I
Universal
205-072
Adapter for 205-072
205-072-02
Alignment Tool, Camshaft
Alignment
303-376
Timing Peg, Crankshaft TDC
position
303-507
I I Pliers, Valve Stem Seal
General Equipment
I Bolt M6 x 18 mm I
Materials
Name
S~ecification
I Silicone sealant I WSE-M4G323-A4 I
Removal
I. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering fluid return line
from the retaining clips.
2. Remove the air cleaner retainer.
3. Unclip the engine wiring harness bracket at
the intake pipe.
4. Unclip the engine wiring harness at the intake
pipe.
2006.0 Fiesta 1212006 G451288en
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303-01 B-27 Engine - 2.OL Duratec-HE (M14) 303-01 B-27
IN-VEHICLE REPAIR
4. Detach the positive crankcase ventilation 7. Remove the EVAP valve bracket.
(PCV) hose from the valve cover.
8. Using the special tool, disconnect the spark
5. Disconnect the camshaft position sensor plug electrical
connectors.
(CMP sensor) electrical connector.
6. Remove the air cleaner retainer.
9. Using the special tool, remove the spark
plugs.
2006.0 Fiesta 1212006 G451288en
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