torque FORD FIESTA 2007 Service Manual

303-06-1 Starting System 303-06-1
SECTION 303-06 Starting System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications - vehicles with 1.25L Duratec-1 6V (Sigma)ll.3L Duratec-8V
(Rocam)/l.4L Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) engines ...... . . . . .. . . .. .. .. .
Torque Specifications - vehicles with 1.4L Duratorq-TDCi (DV)/1.6L Duratorq-TDCi (DV)
Diesel engines ........................................................................\
......................................
Torque Specifications - vehicles with 2.OL Duratec-HE (M14) engine .............................
DESCRIPTION AND OPERATION
Starting System ........................................................................\
..........................................
Starting system ........................................................................\
...........................................
DIAGNOSIS AND TESTING
Starting System ........................................................................\
..........................................
Inspection and Verification ........................................................................\
..........................
Symptom Chart ........................................................................\
...........................................
Pinpoint Tests ........................................................................\
.............................................
REMOVAL AND INSTALLATION
PAGE
Starter Motor - 1.3L Duratec-8V (Rocam)/l.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (26 204 0) 303-06-1 1
Starter
Motor - 2.OL Duratec-HE (M14) ............................. ................................................ 303-06-1 2
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Engine Ignition - 2.OL Duratec-HE (M14)
SPECIFICATIONS
Torque Specifications
Description
Ignition coil pack retaining bolts
2006.0 Fiesta 1212006 G421398en
I Spark plug(s)
Nm
6
12
l b-ft
-
lb-in
53
9 -
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Engine Emission Control - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
Torque Specifications
Description
Crankcase vent oil separator retaining bolts
2006.0 Fiesta 1212006 GI 4821 9en
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303-1 2-3 Intake Air Distribution and Filtering 303-1 2-3
DESCRIPTION AND OPERATION
lntake Air Distribution and Filtering - 1.4L Duratec-I 6V
I (Sigma)/l .6L Duratec-1 6V (Sigma)
lntake manifold
The 1.41 and 1.61 versions feature a revised intake
manifold. The overall length of the intake pipes has
been increased, but the pipes are of equal length
on all cylinders. This has resulted in increased
torque in the lower engine speed range and a
reduction in noise levels.
I 1 I Mounting for the throttle valve unit I
FIT-MAP sensor I
The mounting for the electronic throttle valve is
located inside the intake manifold between the
intake pipes of cylinders 1 and 2. The T-MAP
sensor, which is used on both the 1.41 and 1.61
versions, is situated next to the throttle valve unit.
2006.0 Fiesta 1212006 GI 79057en
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303-1 4-2 Electronic Engine Controls 303-1 4-2
SPECIFICATIONS
I Powertrain control module (PCM) retaining bolts I 3 I - I 27 I
Torque Specifications - vehicles with 1.3L Duratec-8V (Rocam) engine
I Knock sensor (KS) retaining bolt I 20 I 15 I - I
Description
I Crankshaft position (CKP) sensor retaining bolt I 10 I - I 89 I
I Camshaft position (CMP) sensor retaining bolt I
I Throttle position (TP) sensor screws I 5 I - I 44 I
Ib-in I/ Nm
I Idle air control (IAC) valve retaining bolts I 10 I - I 89 I
I b-ft
Ignition coil pack retaining bolts
Exhaust manifold heatshield retaining
bolts
Torque Specifications - vehicles with 1.25L Duratec-1 6V (Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-I 6V (Sigma) engine
Heated oxygen sensor (H02S)
Catalyst monitor sensor (CMS)
I Powertrain control module (PCM) retaining bolts I 3 I - I 27 I
6
10
I Knock sensor (KS) retaining bolt I 20 I 15 I - I
47
47
-
-
I Camshaft position (CMP) sensor retaining bolt I 10 I - I 89 I
53
89
35
35
Cylinder head temperature (CHT) sensor
Crankshaft position (CKP) sensor retaining bolt
I Engine coolant temperature (ECT) sensor I 20 I 15 I - I
-
-
I Idle air control (IAC) valve I 10 I - I 89 I
25
10
I Heated oxygen sensor (H02S) I 47 I 35 I - I -- --
I Catalyst monitor sensor (CMS) 47 I 35 1 - I
18
-
-
89
Powertrain control module (PCM) retaining nuts
and retaining bolts
Torque Specifications - vehicles with 1.4L Duratorq-TDCi (DV) Diesel engine
1 Timing belt upper cover retaining bolts I 4 I - I 35 I
I Timing belt lower cover retaining bolts I 6 I - I 53 I
l b-in
Description
I Camshaft position (CMP) sensor retaining bolt I 5 I - I 44 I
I Crankshaft position (CKP) sensor retaining bolt I 8 I - I 71 I
Nm
I Crankshaft pulley retaining bolt I a I - I - I
I b-ft
I- .
For additional information, refer to: Crankshaft Position (CKP) Sensor - 1.4L Duratorq-Ci D) Diesel (303-14 Electronic Engine ''
I Controls, Removal and Installation).
2006.0 Fiesta 1212006 Gl48226en
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303-1 4-3 Electronic Engine Controls 303-1 4-3
SPECIFICATIONS
control module (PCM) retaining nuts
and retaining bolts
Torque
Specifications
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel engine
I Camshaft position (cMP) sensor retaining bolt I 5 I - I 44 I
lb-in
Timing belt upper cover retaining bolts
Timing belt lower cover retaining bolts
I Crankshaft position (CKP) sensor retaining bolt I 8 I - I 71 I
Ib-ft Description
I Crankshaft pulley retaining bolt I a I - I - I
Nm
4
6
I For additional information, refer to: Crankshaft Position (CKP) Sensor - 1.6L Duratorq-TDCi (DV) Diesel (303-14 Electronic Engine I
I Controls, Removal and Installation). I
-
-
Torque Specifications - vehicles with 2.OL Duratec-HE (M14) eng 35
53
I Description I Nm
ine
I Powertrain control module
(PCM) retaining bolts I 10 I - I 89 I
I PCM mounting bracket retaining bolts I 25 I 18 I - I
I Knock sensor (KS) retaining bolt I 20 I 15 I - I
I Crankshaft position (CKP) sensor retaining bolt I 7
'1 Camshaft position (CMP) sensor retaining bolt I 6
I Ignition coil pack retaining bolts I 6 I - I 53 I
I Exhaust manifold heatshield retaining bolts I 10 I - I 89 I
2006.0 Fiesta 1212006 GI 48226en
-- -
Heated oxygen sensor (H02S)
Catalyst monitor sensor (CMS) 47
47
35
35
-
-
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303-1 4-9 Electronic Engine Controls 303-1 4-9
DESCRIPTION AND OPERATION
If one potentiometer fails, the engine will run with
reduced power (maximum torque
80 Nm), if both
potentiometers fail, the engine will run with reduced
power (maximum torque
55 Nm).
This warning may also be indicated if the engine
does not start. The cause may be a poor state of
charge of the battery.
The warning indication normally disappears once
the battery is re-charged.
2006.0 Fiesta 1212006 G204204en
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Automatic Transmission/Transaxle .
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
SECTION 307-01 Automatic Transmission/Transaxle
. Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications
........................................................................\
.............................................. 307-0 1 -3
DESCRIPTION AND OPERATION
Automatic Transaxle
........................................................................\
...................................
Transmission cross-section ........................................................................\
........................
Torque converter with Torque Converter Clutch (TCC) ......................................................
Fluid pump and stator shaft ........................................................................\
........................
........................................................................\
......... Planetary gearset ......................... .:
Clutches and brakes ........................................................................\
...................................
Intermediate gear stage and differential assembly .............................................................
Main control body ........................................................................\
.......................................
Internal' gearshift mechanism ........................................................................\
.....................
Fluid circuit ........................................................................\
.................................................
........................................................................\
....................................... Identification Tags
Type plate
........................................................................\
...................................................
Transmission Ranges and Power Flow ........................................................................\
......
Transmission ratio and power flow route - 1st gear ............................................................
Transmission ratio and power flow route - 2nd gear ..........................................................
Transmission ratio and power flow route . 3rd gear ...........................................................
Transmission ratio and power flow route . 4th gear ...........................................................
Transmission ratio and power flow route . reverse gear ....................................................
Transaxle Electronic Control System ........................................................................\
..........
........................................................................\
..................................................... Overview
Transmission control unit
........................................................................\
............................
........................................................................\
.................................... Gearshift strategies
Selector lever positions
........................................................................\
..............................
Signal transmission on the CAN databus ........................................................................\
...
........................................................................\
...................................................... Sensors
........................................................................\
.................................................... Actuators
DIAGNOSIS AND TESTING
Automatic Transaxle
........................................................................\
................................... 307-01
Inspection and Verification ........................................................................\
.................... 307-01
Diagnostic Trouble Code Chart
........................................................................\
.................. 307-01
........................................................................\
...................................... Line Pressure Test 307-01
Stall Speed Test
........................................................................\
....................................... 307-01
Time Lag Test
........................................................................\
............................................. 307-01
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Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
A WARN1NG:Refer to the Material Safety
Data Sheets for the Automatic Transmis-
sion Fluid E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
Automatic transmission fluid
Grease
Capacities
Specif icat
ions
WSS-M2C 924-A
WSD-MI C
230-A
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids. Automatic transmission fluid
(including cooler and tubes)
I Transaxle to engine flange retaining bolts I 47 I 35 I - I
Litres
5.75
Torque Specifications
I Engine ground cable to transaxle retaining nut I 25 I 18 I - I
I Torque converter retaining nuts I 27 I 20 I - I
lb-in Item
I Starter motor retaining bolts I 47 I 35 I - I
,I Engine and transaxle rear mount retaining bolt I 80 I 59 I - I
Nm
I Lower arm to the wheel knuckle I 48 I 35 I - I
I b-ft
I tie-rod end to the wheel knuckle I 48 I 35 I - I
I Exhaust flexible pipe to catalytic converter I 44 I 32 I - I
I Engine support insulator bolts I 48 I 35 I - I
IGnition switch to starter motor solenoid cable I 7 I - I 62 I
I Battery to starter motor solenoid cable I 12 I 9 I - I
-I indicator tube to transaxle retaining bolt I 25 I 18 I - I
I Selector lever cable bracket retaining bolts I 20 I 15 I - I - -
I Ground cable to transaxle retaining bolt
I Engine rear mount outer retaining nuts
I Engine rear mount center retaining nut I 90 I 66 I - I
I Battery tray retaining bolts I 25 I 18 I - I
I Strut and spring assembly top mount nuts I 25 I 18 I - I - -
Transaxle drain plug
Vehicle speed sensor (VSS) heat shield retaining
1 nut
Turbine
shaft speed (TSS) sensor retaining bolt
Vehicle speed sensor (VSS) retaining stud bolt
2006.0 Fiesta 1212006 G371496en
17
5
13 13 -
-
10
44
-
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