coolant FORD FIESTA 2007 Repair Manual

303-01 B-70 Engine - 2.OL Duratec-HE (M14) 303-01 B-70
IN-VEHICLE REPAIR
9. Disconnect the engine coolant temperature 12. Remove the exhaust manifold upper heat
(ECT) sensor electrical connector.
shield (engine shown removed for clarity).
('
10. Remove the power steering pump return 13. Remove the exhaust manifold lower heat
line support bracket.
shield (engine shown removed for clarity).
11. Remove the generator upper retaining bolt. 14. Remove the exhaust manifold retaining
nuts (engine shown removed for clarity).
Detach the exhaust manifold from the
cylinder head and position it to one side.
Discard the gasket and nuts.
15. CAUTIONS: c
n~ee~ the camshaft bearing caps and the
camshafts in order for installation.
2006.0 Fiesta 12/2006 G451308en
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303-01 B-72 Engine - 2.OL Duratec-HE (M14) 303-01 B-72
IN-VEHICLE REPAIR
Check the valve clearance and adjust if 9. Using the special tool, connect the coolant
necessary. hose to the EGR valve.
/
For additional information, refer to: Valve
Clearance Adjustment
(303-01 Engine - 2.OL
Duratec-HE (M14), General Procedures).
6. Connect the engine coolant temperature
(ECT) sensor electrical connector.
7. Using the special tool, connect the coolant
hoses to the coolant outlet connector.
8. Connect the exhaust gas recirculation (EGR)
valve electrical connector. 10.
N0TE:lnstall a
new exhaust manifold gasket
and nuts.
Tighten the exhaust manifold retaining nuts
(engine shown removed for clarity).
11. Install the exhaust manifold lower heat
shield (engine shown removed for clarity).
2006.0 Fiesta 1212006 G451308en
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303-01 B-75 Engine - 2.OL Duratec-HE (M14) 303-01 B-75
REMOVAL
8. Disconnect the cooling fan motor and 1. Disconnect the EVAP valve electrical
cooling fan resistor electrical connectors. connector. 1 2. Disconnect the low pressure line from the
EVAP valve.
3. Push the EVAP valve from the support
bracket.
9. Remove the cooling fan motor and shroud.
1. Release the cooling fan motor and shroud
from the retaining brackets.
2. Push the cooling fan motor and shroud 13. Disconnect the brake booster vacuum line upwards and then downwards to remove. from the intake manifold.
10. Lower the vehicle. 14. Remove the battery tray support bracket.
11. Using the special tool, disconnect the
coolant hose from the coolant outlet
connector.
12. Detach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-76 Engine - 2.OL Duratec-HE (M14) 303-01 B-76
REMOVAL
15. Disconnect the power steering pump switch 18. Remove the engine wiring harness bracket.
electrical connector.
I
19. Detach the power steering high-pressure
16. Disconnect the catalyst monitor sensor
line retaining bracket from the transaxle.
electrical connector.
20. Remove the coolant expansion tank.
17. Disconnect the engine wiring harness
electrical connector.
2006.0 Fiesta 1212006 G451290en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-88 Engine - 2.OL Duratec-HE (M14) 303-01 B-88
DISASSEMBLY
27. Disconnect the positive crankcase
ventilation
(PCV) hose from the intake
manifold. 30.
Using the special tool, remove the spark
plugs.
31. Remove the valve cover.
28. Remove the evaporative emission
(EVAP)
valve support bracket.
32. Using the special tool, disconnect the
coolant hoses.
29. Using the special tool, disconnect the spark
plug electrical connectors.
2006.0 Fiesta 1212006 G451309en
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303-01 B-89 Engine - 2.OL Duratec-HE (M14) 303-01 B-89
DISASSEMBLY
33. Remove the power steering pump. 36. Remove the coolant pump pulley.
34. Remove the accessory drive belt tensioner. 37. Using the special tools, prevent the
crankshaft pulley from rotating and remove
the crankshaft pulley.
35. Remove the accessory drive belt idler
pulley.
2006.0 Fiesta 1212006 G451309en
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303-01 B-92 Engine - 2.OL Duratec-HE (M14) 303-01 B-92
DISASSEMBLY
Discard the friction washer. Discard the gasket.
50. CAUTIONS: 53. Remove the knock sensor (KS).
A~eep the camshaft bearing caps in order I - -
for installation.
A~emove the camshaft bearing caps in the
sequence shown.
N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at
a
time.
Remove the camshaft bearing caps.
Remove the camshafts.
' ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
52m ACAUTION:R~~~~~ the cylinder head
bolts in the sequence shown.
Remove the cylinder head.
54. Remove the coolant pump.
Discard the O-ring seal.
55. Remove the thermostat housing.
2006.0 Fiesta 1212006 G451309en
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303-01 B-97 Engine - 2.OL Duratec-HE (M14) 303-01 B-97
ASSEMBLY
11. lnstall the clutch disc and pressure plate. 15. N0TE:lnstall a
new thermostat housing
'. For additional information, refer to: Clutch gasket.
Disc and Pressure Plate (308-01 Clutch, Install
the thermostat housing.
Removal and Installation).
12.
N0TE:lnstall a new oil filter adapter gasket.
lnstall the oil filter adapter.
13. lnstall the crankcase vent oil separator. 16.
N0TE:lnstall a
new coolant pump O-ring.
lnstall the coolant pump.
17.
N0TE:lnstall new cylinder head bolts and
gasket.
14.
N0TE:Rotate the knock sensor (KS) as far Install
the cylinder head.
counter-clockwise as possible without
it Tighten the cylinder head bolts in five stages. touching the crankcase vent oil separator. Stage I: 5 Nm.
lnstall the KS. stage 2: 15 Nm.
Stage 3: 45 Nm.
Stage 4: 90 degrees.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 04 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 04
ASSEMBLY
51. Remove the crankshaft pulley securing bolt. 2. Insert the alignment tool supplied, so that it
is hooked in the crankshaft pulley teeth.
I
52. Remove the special tool.
53. Install the cylinder block lower blanking
plug9
54. N0TE:When installing a new crankshaft
pulley or engine front cover, the crankshaft
position
(CKP) sensor must be aligned
using the alignment tool supplied with the
new component.
N0TE:Do not tighten the bolts at this stage.
Align the CKP sensor.
1.
Loosen the CKP sensor retaining bolts.
55. Install the CKP sensor.
I. Tighten the CKP sensor retaining bolts.
2. Remove the alignment tool.
56. Install the coolant pump pulley.
2006.0 Fiesta 1212006 G451310en
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