gasket FORD FIESTA 2007 Manual PDF

Engine Cooling - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)llI4L
303-03A-22 Duratec-1 6V (Sigma)lIl6L Duratec-1 6V (Sigma) 303-03A-22
REMOVAL AND INSTALLATION
9. Remove the generator.
For
additional information, refer to:
Generator
- 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l .6L Duratec-I 6V
(Sigma)
(414-02 Generator and Regulator,
Removal and Installation).
10. Remove the water pump pulley.
Discard the gasket.
Vehicles built 0412005 onwards
13. Remove the timing belt.
For additional information, refer to: Timing
Belt (303-01 Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma), ln-vehicle Repair).
11. Remove the timing belt cover (cover shown 14. Drain the cooling system,
removed for clarity). For additional information, refer to: Cooling
12' &AUTION:P~~~~~~ the timing belt and
lower cover from contamination by the
coolant.
Remove the water pump. System
Draining,
Filling and Bleeding -
1.3L Duratec-8V (Rocam)ll.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V (,
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-03
Engine
Cooling - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-I 6V (Sigma)/l.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma), General Procedures).
15. Remove the water pump and the timing
belt
tensioner.
Discard the gasket.
2006.0 Fiesta 1212006 GI 89080en
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Engine Cooling - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
303-03A-23 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-0349-23
REMOVAL AND INSTALLATION
16. Remove the timing belt tensioner from the
water pump.
Installation
1. N0TE:lnstall a new water pump gasket.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 GI 89080en
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303-03B-4 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-4
DESCRIPTION AND OPERATION
Components
Coolant Pump (.
Description The coolant pump is of a conventional design and
is driven by the water pump pulley and accessory
drive belt.
It is driven through a pulley by the accessory drive
belt.
The coolant pump gasket must not be reused.
2006.0 Fiesta 1212006 G421219en
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303-03B-5 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-5
DESCRIPTION AND OPERATION
Thermostat Housing
Item Description The thermostat and thermostat housing are located
2006.0 Fiesta 1212006 G421219en
I 1 I Thermostat housing
2
on the side of the engine block.
and cannot be serviced as a separate component.
Thermostat housing gasket
The thermostat
is built into the thermostat housing
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303-03B-6 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-6
DESCRIPTION AND OPERATION
Coolant Outlet Connector
I 1 I Coolant outlet connector I
1 2 1 Engine coolant temperature (ECT) sensor I
1 3 1 Coolant outlet connector gasket I
The coolant outlet connector is located on the
cylinder head above the transmission.
The ECT sensor is located in the coolant outlet
connector.
2006.0 Fiesta 1212006 G421219en
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303-03B-9 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-9
DIAGNOSIS AND TESTING
.Engine Cooling
' . Special Tool(s)
Pressure Tester, Cooling
System
303-396 (24-001 A)
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical
( I or electrical damage. Visual
lns~ection Chart
I Mechanical I Electrical I
Coolant leak(s)
Coolant
level
Gasket(s) or seal(s)
Core plug(s)
Hose(s) or hose
joints
Coolant expansion
tank cap and seal
Coolant expansion
tank
Radiator
Coolant pump
Thermostat housing
Heater core
Accessory drive belt
Coolant outlet
connector
Fuse(s)
Relay(s)
Wiring harness
Electrical
connector(s)
Engine coolant
temperature (ECT) sensor
Cooling fan motor
Powertrain control
module (PCM)
3. If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
before proceeding to the next step
4. If the cause is not visually evident, verify the
symptom and refer to the Symptom Chart.
Symptom Chart
Symptom Chart
Symptom
Loss of coolant Possible Sources
Action
Hose(s) or hose joint(s).
Radiator. INSPECT
the hoses and hose
joints. INSTALL a new
hose(s)
as necessary.
INSPECT the radiator for leaks.
CARRY OUT the Pressure Test
Component Test in this section.
INSTALL a new radiator as
necessary.
REFER to: Radiator (303-03
Engine Cooling
- 2.OL
Duratec-H E (M 14), Removal
and Installation).
2006.0 Fiesta 1212006 G426582en
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Engine Cooling - 2.OL Duratec-HE (M14)
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Coolant
pump.
Thermostat housing.
Coolant expansion tank cap or
seal(s).
- -
Coolant expansion tank.
Heater core.
Engine. INSPECT the
coolant pump
leaks. CARRY OUT the Pres-
sure Test Component Test in
this section. INSTALL a new
gasket as necessary.
REFER to: Coolant Pump (303-
03 Engine Cooling
- 2.OL
Duratec-HE (M14), Removal
and Installation).
INSPECT the thermostat
housing for leaks. CARRY OUT
the Pressure Test Component
Test in this section. INSTALL
a new thermostat housing and
thermostat housing gasket as
necessary.
REFER to: Thermostat Housing
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
Removal and Installation).
CHECK the coolant expansion
tank cap for tightness and
damage. INSTALL a new
coolant expansion cap as
necessary.
INSPECT the coolant expan-
sion tank for damage. INSTALL
a new coolant expansion tank
as necessary.
CHECK the heater core for
leaks.
INSPECT the engine, cylinder
head, cylinder block and
cylinder head gasket.
REFER to: Cylinder Head (303-
01 Engine
- 1.3L Duratec-8V
(Rocam), In-vehicle Repair).
2006.0 Fiesta lu2006 G426582en
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303-03B-11 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-1 I
DIAGNOSIS AND TESTING
Symptom
The engine overheats (signs of
coolant boiling)
Possible Sources Action
Cooling system does not hold
pressure. INSPECT
the coolant expan-
sion tank for damage. INSTALL
a new coolant expansion tank
as necessary. INSPECT the coolant pump or
coolant pump gasket for
damage. INSTALL a new
coolant pump or coolant pump
gasket as necessary.
REFER to: Coolant Pump (303-
03 Engine Cooling
- 2.OL
Duratec-HE (M14), Removal
and Installation).
INSPECT the engine, cylinder
head, cylinder block and
cylinder head gasket.
REFER to: Cylinder Head (303-
01 Engine - 1.3L Duratec-8V
(Rocam), In-vehicle Repair). -
Air in cooling system. BLEED the cooling system.
REFER to: Cooling System
Draining, Filling and Bleeding
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
General Procedures).
Coolant expansion tank cap or
seal(s).
CHECK the coolant expansion
tank cap for tightness and damage. INSTALL a new
coolant expansion cap as
necessary.
Coolant expansion tank. INSPECT
the coolant expan-
sion tank for damage. INSTALL
a new coolant expansion tank
as necessary.
2006.0 Fiesta 1212006 G426582en
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303-03B-12 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-I 2
DIAGNOSIS AND TESTING
Symptom Possible
Sources Action
Coolant level or condition.
Radiator grille.
Coolant pump.
Thermostat. CHECK
the coolant level.
REFILL the cooling system as
necessary.
REFER to: Cooling System
Draining, Filling and Bleeding
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
General Procedures).
CHECK the coolant condition
and concentration
REFER to: Specifications (303-
03 Engine Cooling
- 2.OL
Duratec-HE (M14), Specifica-
tions).
If the coolant is contaminated
or the concentration is below
specifications, drain and refill
with new coolant.
REFER to: Cooling System
Draining, Filling and Bleeding
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
General Procedures).
INSPECT the radiator grille for
air restrictions or damage.
REPAIR or INSTALL new parts
as necessary.
CARRY OUT the Pressure Test
Component Test in this section.
INSPECT the coolant pump for
leaks. INSTALL a new coolant
pump or coolant pump gasket
as necessary.
REFER to: Coolant Pump (303-
03 Engine Cooling
- 2.OL
Duratec-HE (M14), Removal
and Installation).
CARRY OUT the Thermostat
Test Component Test in this
section. INSTALL a new ther-
mostat housing and thermostat
housing gasket as necessary.
2006.0 Fiesta 1212006 G426582en
REFER to: Thermostat Housing
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
Removal and Installation). ,,
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Engine Cooling - 2.OL Duratec-HE (M14)
DIAGNOSIS AND TESTING
Symptom Possible Sources
Action
I Accessory drive belt. CHECK the condition of the
accessory drive belt.
REFER to: Accessory Drive
(303-05 Accessory Drive,
Diagnosis and Testing).
Cooling fan.
CHECK the operation of the
I cooling fan. REFER to WDS.
Engine. INSPECT the engine, cylinder
head, cylinder block and
cylinder head gasket.
REFER to: Cylinder Head
(303-
01 Engine - I .3L Duratec-8V
(Rocam), I n-vehicle Repair).
The engine does not reach
normal operating temperature. CHECK the ECT sensor.
I REFER to WDS.
Temperature gauge. CHECK the instrument cluster
engine temperature gauge.
REFER to: lnstrument Cluster
- Vehicles Built Up To:
1012005 (41 3-01 lnstrument
Cluster, Diagnosis and
Testing)
I lnstrument Cluster - Vehicles
Built From:
1012005 (41 3-01
lnstrument Cluster, Removal
and Installation).
Thermostat. CARRY OUT the Thermostat
Test Component Test in this
section. INSTALL a new ther-
mostat housing and thermostat
housing gasket as necessary.
REFER to: Thermostat Housing (303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
Removal and Installation).
Component Tests
Pressure Test
A WARNING:When releasing the cooling
system pressure, cover the coolant
expansion tank cap with a thick cloth to
- prevent the possibility of coolant scalding.
Failure to follow this instruction may result
in personal injury.
N0TE:lf the coolant expansion tank cap is rotated
counterclockwise by 1 12 a full turn, the pressurized
coolant will be vented to the underside of the
coolant expansion tank cap.
1. Remove the coolant expansion tank cap.
2. Install the special tools 303-396 and 303-396-01
to the coolant expansion tank.
3. Pressurize the system to the coolant expansion
tank cap release pressure.
REFER to: Specifications (303-03 Engine
Cooling
- 2.OL Duratec-HE (M14),
Specifications).
2006.0 Fiesta 1212006 G426582en
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