FORD GALAXY 2006 Service Repair Manual

Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx - Therm\bstat
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn 1. \f
2.

Dr\bin\fthe\fcooling\fsystem.\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03E\fEngine\fCooling\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fGener\bl\f
Procedures).\f
3. Lower\fthe\fvehicle.\f
4. NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\b

m\bged.\f
Torque:\b 9\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx - Therm\bstat
H\busing
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. \f
2. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03E\fEngine\fCooling\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fGener\bl\f
Procedures).\f
3. General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
Tor

que: 9\fNm
\f
4. NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d
\b

m\bged.\f
General \bqui\fment: Ho
se\fcl\bmp\f
rem
over/inst\bller \f
Tor

que: 23\fNm
\f
5. NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\b

m\bged.\f
Torque: 9\fNm
\f
\f\f
\f\f
\f\f
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Installati\bn 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-TDCi
(92kW/125PS) - Lynx - C\b\blant Pump
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Rem\bval and Installati\bn
Special T\b\bl(s)
Gen
eral Equipment
Rem\bval
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-290-01\f
Ad\bpter\ffor\f303-290A
\f
303-290-02\f
Ad\bpter\ffor\f303-290A
\f
303-290-03A\f
Ad\bpter\ffor\f303-290A
\f
303-290A\f
Support\fB\br,\fEngine\f
L\bmin\bted\fc\brd
1. \f
2. \f\f1.
Torque:\b
22\fNm
3.Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
clips.
3. \f\f2.
Torque:\b
10\fNm
\f
\f
\f
\f
\f\f
\f
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4. Assemble\f\bnd\finst\bll\fthe\fspeci\bl\ftools.\fSpec\fal\bTool(s):\b 303-290A,\f303-290-01 ,\f303-290-
02
303-290-03A \f
5. To
rque:\b 80\fNm
\f
6. Loosen\fthe\fcool\bnt\fpump\fpulley\fbolts.\f Torque:\b 23\fNm
\f
7. Dr\bin\fthe\fcooling\fsystem.\f
\f
\f\f
\f
\f\f
Стр. 2 из 4
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Installati\bn Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
8. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\fAccessory\f
Dri

ve\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. Lower\fthe\fvehicle.\f
10. Torque:\b
Engine\ffront\fmount\fbr\bcket\fbolts\f28\fNm
\f
Timing\fbelt\fcover\fbolts\f7\fNm
\f
11. F\bbric\bte\f\b\ftiming\fbelt\fshield.\f General\bEqu\fpment:\b L\bmin\bted\fc\brd\f
12.

Protect\fthe\ftiming\fbelt.\f
General\bEqu\fpment:\b L\bmin\bted\fc\brd\f
To r

que:\b 10\fNm
\f
13. \f\f 1.Torque:\b 23\fNm
\f
2. Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
2. Bleed\fthe\fcooling\fsystem.\f Refer\fto:\f
Cooling\fSystem\fDr\bining,\fFilling\f\bnd\fBleeding
\f\f
\f\f
\f\f
\f\f
Стр. 3 из 4
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(303-03D\fEngine\fCooling\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
Стр. 4 из 4
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Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-
TDCi (92kW/125PS) - Lynx - Radiat\br
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A

\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f

\f
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Installati\bn 6. \f
7
. N

OTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t e

chnici\bn.\f
NOTE:\fR\bdi\btor\finsul\btors\f\bre\fto\fbe\freused\f
unless\fd\bm\bged.\f
Remove\fthe\fc\bble\fties.\f
1. N

OTE:\fM\bke\fsure\fth\bt\fno\fcomponents\fc\btch\f
wh
en\finst\blling\fthe\fr\bdi\btor.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f\f
\f\f
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Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-TDCi
(92kW/125PS) - Lynx - C\b\bling Fan M\bt\br
and Shr\bud
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. On\fboth\fsides.\f
2. Loosely\fsecure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\fp\bnel\fso\fth\bt\fit\fc\bn\fbe\f
lowered\fby\f\bpproxim\btely\f70\fmm\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. \f
4

. \f
5. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
\f\f
\f\f
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