FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
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FORD GALAXY 2006 Service Repair Manual
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Page 4261 of 4402
followed.\f1. Re\br\ffloor\fp\bnel\fcrossmember\fDrill\fholes\ffor\fpuddle\fwelding.\f
2. N
OTE:\fThe\flugg\bge\fcomp\brtment\ffloor\fp\bnel\f
c r
ossmember\fis\fsupplied\fin\ftwo\fp\brts\f\bs\f\b\f
repl\bcement\fp\brt.\fIn\forder\fto\f\bllow\ffor\f
compens\btion\fin\fterms\fof\flength,\fthe\fp\brts\f
must\fbe\ffirst\fwelded\fto\fthe\flongitudin\bl\f
members.\f
Re\br\ffloor\fp\bnel\fcrossmember\f Puddle\fwelding.\f
3.
Re\br\ffloor\fp\bnel\fcrossmember\f Resist\bnce\fspot\fweld.\f
\f
\f
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Page 4262 of 4402
4. Re\br\ffloor\fp\bnel\fcrossmember\fResist\bnce\fspot\fweld.\f
5. N
OTE:\fFit\fthe\freinforcement\fp\bnels\f\bnd\f
m \b
ke\fsure\fthey\fform\f\b\fclosed\fform.\f
Re\br\freinforcement\fp\bnels\f Resist\bnce\fspot\fweld.\f
6.
Re\br\ffloor\fp\bnel\f Drill\fholes\ffor\fpuddle\fwelding.\f
7. N
OTE:\fThe\finserted\fnew\fp\brt\fmust\foverl\bp\f
b y
\f\bpprox.\f30\fmm\fin\fthe\ffront\fjoining\f\bre\b\f
(position\f1).\fIn\fthe\ffl\bnge\f\bre\bs\fin\fposition\f2\f
(longitudin\bl\fmember\f\bnd\fbelt\f
\f
\f\f
\f\f
\f\f
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Page 4263 of 4402
reinforcement)\fthe\fnew\fp\brt\fis\ffitted\fso\fth\bt\f
it\f\bbuts\fwith\fthe\fexisting\fp\brt.\f
Re\br\ffloor\fp\bnel\f1.
Intermittent\fMIG\fweld.\f
2. Continuous\fMIG\fweld\f(butt\fweld).\f
8. Re\br\ffloor\fp\bnel\f Puddle\fwelding.\f
9.
Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
1 0
. Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
1 1
. Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
12
. Re\br\fgusset\fpl\btes\f Punch\fholes\ffor\fpuddle\fwelding.\f
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 4264 of 4402
13. Re\br\fgusset\fpl\btes\fPuddle\fwelding.\f
14
. Re\br\fgusset\fpl\btes\f Resist\bnce\fspot\fweld.\f
\f
\f
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Page 4265 of 4402
15. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f1. Bend\fover\fthe\fmet\bl\ft\bb\f\bnd\fresist\bnce\f
spot\fweld.\f
2. Resist\bnce\fspot\fweld.\f
16. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f 1. Bend\fover\fthe\fmet\bl\ft\bb\f\bnd\fresist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fweld.\f
\f
\f\f
\f\f
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Page 4266 of 4402
Rear En\b Sheet \fetal Repairs - Rear Floor
Panel SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
Me\bsurement\for\f\blignment\f\bngle\fsystem1.Replacement parts \f
Rep\bir\fp\bnel,\fre\br\ffloor\fp\bnel\f
Re\br\freinforcement\fp\bnel\f(left\f\bnd\fright)\f
Re\br\fgusset\fpl\bte\f(left\f\bnd\fright)\f
1.
Gener\bl\fNotes\f Before\fst\brting\fthe\frep\bir\fwork,\fremove\f
th
e\fb\bck\fp\bnel\fwith\freinforcement.\f
Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br
ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fDepending\fon\fthe\fextent\fof\fthe\f
d\b
m\bge,\ftwo\fside\fp\brti\bl\frepl\bcements\f\bre\f
\blso\fpossible.\f
Possible\fp\brti\bl\frepl\bcements\fwith\fsep\br\bting\f
cu
ts\f1. Right-h\bnd\fside.\f
2. Left-h\bnd\fside.\f
3. NOTE:\fCut\fout\fthe\flugg\bge\fcomp\brtment\f
fl
oor\fp\bnel\fwith\f\b\frough\fsep\br\bting\fcut.\f
Re\br\ffloor\fp\bnel\f Rough\fcut\floc\btion.\f
4.
Re\br\ffloor\fp\bnel\f Cut\floc\btion.\f
5 .
Re\br\fgusset\fpl\btes\f Mill\fout\fthe\fspot\fwelds.\f
\f\f
\f\f
\f\f
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Page 4267 of 4402
6. Re\br\fgusset\fpl\btes\fMill\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
th
icknesses).\f
7. Residu\bl\fp\brt\fof\fthe\flugg\bge\fcomp\brtment\ffloor\f p\bnel\fMill\fout\fthe\fspot\fwelds.\f
8 .
Residu\bl\fp\brt\fof\fthe\flugg\bge\fcomp\brtment\ffloor\f
p\bnel\f
1. Grind\fout\fthe\fspot\fwelds.\f
2. Grind\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
\f
\f
\f\f
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Page 4268 of 4402
Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f thicknesses).\f
9 .
Residu\bl\fp\brt\fof\fthe\flugg\bge\fcomp\brtment\ffloor\f
p\bnel\f 1. Grind\fout\fthe\fspot\fwelds.\f
2. Grind\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
thicknesses).\f
10. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f 1. Grind\fout\fthe\fspot\fweld\fon\fthe\finside\f\bnd\f
outside\f\bnd\fbend\fopen\fthe\fmet\bl\ft\bb.\f
2. Grind\fout\fthe\fspot\fwelds.\f
11. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f 1. Grind\fout\fthe\fspot\fweld\fon\fthe\finside\f\bnd\foutside\f\bnd\fbend\fopen\fthe\fmet\bl\ft\bb.\f
2. Grind\fout\fthe\fspot\fwelds.\f
1. NOTE:\fFit\fthe\freinforcement\fp\bnels\f\bnd\f
m
\b
ke\fsure\fthey\fform\f\b\fclosed\fform.\f
Re\br\freinforcement\fp\bnels\f Resist\bnce\fspot\fweld.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4269 of 4402
2. Re\br\ffloor\fp\bnel\fDrill\fholes\ffor\fpuddle\fwelding.\f
3.
Re\br\ffloor\fp\bnel\f 1. Continuous\fMIG\fweld\f(butt\fweld).\f
2. Intermittent\fMIG\fweld.\f
4. Re\br\ffloor\fp\bnel\f Puddle\fwelding.\f
5 .
Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
6 .
Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
7.
Re\br\ffloor\fp\bnel\f Resist\bnce\fspot\fweld.\f
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 4270 of 4402
8. Re\br\fgusset\fpl\btes\fPunch\fholes\ffor\fpuddle\fwelding.\f
9.
Re\br\fgusset\fpl\btes\f Puddle\fwelding.\f
1 0
. Re\br\fgusset\fpl\btes\f Resist\bnce\fspot\fweld.\f
\f
\f
\f
\f
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![FORD GALAXY 2006 Service Repair Manual followed.\f1. Re\br\ffloor\fp\bnel\fcrossmember\fDrill\fholes\ffor\fpuddle\fwelding.\f
2. N
OTE:\fThe\flugg\bge\fcomp\brtment\ffloor\fp\bnel\f
c r
ossmember\fis\fsupplied\fin\ftwo\fp\brts\f\bs\f\b\](/img/11/56938/w960_56938-4260.png "FORD GALAXY 2006 Service Repair Manual followed.\f1. Re\br\ffloor\fp\bnel\fcrossmember\fDrill\fholes\ffor\fpuddle\fwelding.\f
2. N
OTE:\fThe\flugg\bge\fcomp\brtment\ffloor\fp\bnel\f
c r
ossmember\fis\fsupplied\fin\ftwo\fp\brts\f\bs\f\b\")
![FORD GALAXY 2006 Service Repair Manual reinforcement)\fthe\fnew\fp\brt\fis\ffitted\fso\fth\bt\f
it\f\bbuts\fwith\fthe\fexisting\fp\brt.\f
Re\br\ffloor\fp\bnel\f1.
Intermittent\fMIG\fweld.\f
2. Continuous\fMIG\fweld\f(butt\fweld).\f
8. Re\](/img/11/56938/w960_56938-4262.png "FORD GALAXY 2006 Service Repair Manual reinforcement)\fthe\fnew\fp\brt\fis\ffitted\fso\fth\bt\f
it\f\bbuts\fwith\fthe\fexisting\fp\brt.\f
Re\br\ffloor\fp\bnel\f1.
Intermittent\fMIG\fweld.\f
2. Continuous\fMIG\fweld\f(butt\fweld).\f
8. Re\")
