FORD GALAXY 2006 Service Repair Manual

4.Remove\bthe\bSpecia\f\bToo\f(s):\b 303-122\f
Gen
era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
5. To

rque:\b 48\fNm
\f
6. CAUTION:\fM\bke\fsure\fth\bt\fno\f
c o

mponents\fc\btch.\f
Lower\fthe\fvehicle\fto\ft\bke\fthe\flo\bd\foff\fthe\fengine\f
mo
untings.\f
7. Loosen:\b 2\fturn(s)\f
\f
\f\f
\f\f
\f\f
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8.Torque:\b 133\fNm\f
9. Torque:\b 15\fNm
\f
10. \f\f 1.Torque:\b 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
t
i

ght\f\bt\fthis\fst\bge.\f
11. Remove\fthe\f\bssembly\fst\bnd.\f 12
.Torque:\b 80\fNm
\f
13. Torque:\b 90\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles with PCM safety plate
Vehicles with PCM security shield
14. \f
1
5

. \f
16. \f
17. Tighten\fthe\fshe\br\fbolt\funtil\fthe\fhe\bd\fis\fshe\bred\f off.\f
18. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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All vehicles
19. \f
20

.Torque:\b 25\fNm
\f
21. CAUTION:\fNo\fse\bl\bnt\fmust\fbe\fused\f
u p

stre\bm\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
this\fst\bge.\f
22. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw
isted.\f
NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
this\fst\bge.\f
Gre\bse\fthe\fstud\fbolt.\f
Mat

eria\f:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C

9107-AA) \f
23. T

orque:\b 55\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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24.NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw
isted.\f
Torque:\b 48\fNm
\f
25. Torque:\b 48\fNm
\f
26. Torque:\b 48\fNm
\f
27. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
28. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
\f\f
\f\f
\f\f
\f\f
\f\f
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Body,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
29. Torque:\b 25\fNm
\f
30. \f
31. \f
32. \f
33. \f
34. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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35.Genera\f\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
36. C

AUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e

\fkinked\for\ftwisted.\f
37. Torque:\b 12\fNm\f
38. \f
39. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 15\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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40.Torque:\b 12\fNm\f
41. Torque:\b 12\fNm
\f
42. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
43. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Ac c

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
44. \f
\f\f
\f\f
\f\f
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45. Refer\fto:\fPower\fSteering\fSystem\fFilling \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
46. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
47. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
48. \f
49.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry\fon\f
both\fsides.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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