Index FORD KUGA 2011 1.G Workshop Manual

Make sure that the torque converter
remains in the transmission.
General Equipment: Transmission Jack
x2x2
E114751
5. Perform this and the following operation
simultaneously.
Torque: 48
Nm
x2x2
E114623
6.Torque: 48Nm
E114621
7.Remove the following items:
1. General Equipment: Wooden Block General Equipment: Transmission Jack
E114733
8.Torque: 48Nm
E114622
G1163646en2008.50 Kuga8/2011
307-01- 92
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 92
INSTALLATION
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9.Torque: 48
E114620
10.Torque: 6Nm
E114624
11 .Lower the vehicle.
12. Special Tool(s): 303-290A
E114730
G1163646en2008.50 Kuga8/2011
307-01- 93
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 93
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
303-290A
x2

13.Torque: 80Nm
x2x2
E114608
14.Special Tool(s): 303-290A
303-290A303-290A
E114730
G1163646en2008.50 Kuga8/2011
307-01- 94
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 94
INSTALLATION
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15.
E114729
16.Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
17.Remove the Special Tool(s): 303-290-01,
303-290-03A, 303-290-05A, 303-290A,
303-290A-14
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19. Material: Grease K-HT (ESD-M1C220-A /
A88SX1C220AA) grease
E114591
20. Torque: 60Nm1.
2. Torque: 60
Nm
3. Torque: 25Nm
4. Torque: 9Nm
E115556
1
2
3
1
1
4
G1163646en2008.50 Kuga8/2011
307-01- 95
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 95
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21.
20 mm1
2
20 mm1
2
E101044
22.Torque: 25Nm
E101021
23. 1. CAUTION: Make sure that the
installation marks are aligned.
Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
3
x2
2
1
2
1
x3
E101042
24.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
25. Torque: 48
Nm1.
2. Torque: 80
Nm
1
2
E114913
G1163646en2008.50 Kuga8/2011
307-01- 96
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 96
INSTALLATION
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26.Material: Grease KS-PS (SA-M1C9107-A /
YS5J-M1C9107-AA) grease
1.
2.
NOTE: Make sure that a new component is
installed.
3. Torque: 48
Nm
x2
2
3
1
x2
2
3
1
E114732
27. Remove the following items:
1. General Equipment: Cable Ties
E98634
28. Torque: 10Nm
x2x2
E114617
29.Lower the vehicle.
30. N O T E : Install all the bolts finger tight before
final tightening.
Torque: 60
Nm
6
5
3
4
2
1
x6
6
5
3
4
2
1
x6
E124910
G1163646en2008.50 Kuga8/2011
307-01- 97
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 97
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

31.Torque: 40Nm
E114616
32.Torque: 25
E114612
33.
E114611
34. Torque: 48Nm1.
2. Torque: 9
Nm
G1163646en2008.50 Kuga8/2011
307-01- 98
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 98
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
1
1
2
E114610
35.
Torque: 25Nm
E114609
36.
E114728
x2

37.Torque: 25Nm
E114606
38.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
39. Torque: 48
G1163646en2008.50 Kuga8/2011
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Nm1.
2. Torque: 25
Nm
3. Torque: 10Nm
E114615
307-01-
99
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 99
INSTALLATION
x2
x41
3
2

40.Torque: 10Nm
E101006
41.Refer to: Battery(414-01 Battery, Mounting and
Cables, Removal and Installation).
42. On both sides.
Torque: 35
Nm
E99147
x3
43.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
44.
E114689
45. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163646en2008.50 Kuga8/2011
307-01- 100
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 100
INSTALLATION
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SECTION 307-02 Transmission/Transaxle Cooling—
Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
307-02-2
Transmission Cooling (Component Location) .....................................................................
307-02-3
Transmission Cooling (Overview) ........................................................................\
...............
307-02-3
Overview ........................................................................\
.....................................................
REMOVAL AND INSTALLATION 307-02-4
Transmission Fluid Cooler — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .
307-02-8
Transmission Fluid Cooler Tubes — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
307-02- 1
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 1
.
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL