Index FORD KUGA 2011 1.G Workshop Manual

Output Shaft Speed (OSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. WARNING: Be prepared to collect escaping fluid.
E115345
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115253
G1163635en2008.50 Kuga8/2011
307-01- 72
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 72
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Torque Converter Seal
Special Tool(s) / General Equipment303-293
Remover, Crankshaft Seal
21143
Special Tool(s) / General Equipment308-095
Installer, Input Shaft Bearing
16038
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Removal).
2.
E115423
3. Special Tool(s): 303-293
303-293303-293
E115424
G1163637en2008.50 Kuga8/2011
307-01- 73
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 73
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Installation
1.Special Tool(s): 308-095
308-095308-095
E115425
2.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115465
3. CAUTIONS:
Take extra care not to damage the seal.
Make sure that the specified installation
depth is achieved.
General Equipment: Round-Ended Steel Rule
14 mm14 mm
E115422
4. Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Installation).
G1163637en2008.50 Kuga8/2011
307-01- 74
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 74
REMOVAL AND INSTALLATION
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Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
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Installation
1. CAUTION: Make sure that the matingfaces are clean and free of foreign
material.
Material: Silicone Sealant LG (WSS-M4G320-A3/ 6G9N-M4G320-AA) sealant
3mm3mm
E115316
2. Torque: 18Nm
x9x9
E115315
3.
E115327
4.
E115314
5.Refer to: Transmission Fluid Drain and Refill
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163608en2008.50 Kuga8/2011
307-01- 76
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 76
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Range (TR) Sensor
Special Tool(s)501-028A
Pliers, Door Trim Removal
43001A
Removal
1.
E114413
2.
E114504
3.
E114505
4.
20 mm20 mm
E114506
G1163634en2008.50 Kuga8/2011
307-01-77
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 77
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5.
E114436
6.
E114437
7.1. CAUTION: Use an open-ended
wrench to prevent the component
from turning.
3. Special Tool(s): 501-028A
E114438
8.
E114439
G1163634en2008.50 Kuga8/2011
307-01- 78
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 78
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX
TO MODEL INDEX
1
2
3501-028A
x3

Installation
1. NOTE:Make sure that a new component is
installed.
1.
2.
NOTE: Only tighten the bolts finger tight at
this stage.
2
1
2
1
E114441
2. Torque: 16Nm2.
2121
E114440
3.2. CAUTION: Use an open-ended
wrench to prevent the component
from turning.
3. Torque: 25Nm
1
3
2
1
3
2
E114442
4.
E114437
G1163634en2008.50 Kuga8/2011
307-01- 79
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 79
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
6.
E114507
7.
E114505
8.
E114504
G1163634en2008.50 Kuga8/2011
307-01- 80
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 80
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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Turbine Shaft Speed (TSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E115344
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115252
G1163632en2008.50 Kuga8/2011
307-01- 81
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 81
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL