engine remove FORD KUGA 2011 1.G Service Manual

Remove the following items:• General Equipment: Trolley Jack
E116626
20.
E65070
21.
E116646
1
2
2
22. General Equipment: Cable Ties
G1191240en2008.50 Kuga8/2011
303-01- 63
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
63
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99948
31.General Equipment: Hose Clamp
Remover/Installer
G1191240en2008.50 Kuga8/2011
303-01- 66
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
66
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38.
E67408
39. WARNING: Be prepared to collectescaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E68475
41. General Equipment: Hose Clamp
Remover/Installer
E112312
42.
E66479
G1191240en2008.50 Kuga8/2011
303-01- 70
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
70
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E65220
37.40.
E68429

43.General Equipment: Hose Clamp
Remover/Installer
E114436
45.
303-01- 71
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
71
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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G1191240en2008.50 Kuga8/2011
44. CAUTION: Gearshift cables must not be
kinked or bent.
E114606
46.
E114728
47.
E114609
E68473
x2

54.
E66050
55.
E112254
56. CAUTION: Make sure that the exhaustflexible pipe is not forcibly bent.
E112253
x2
57.Remove the following items:
1. Refer to: Transfer Case (307-07 Transfer
Case - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD/6-Speed Automatic
Transaxle - 6DCT450, Removal).
2. Refer to: Front Halfshaft LH (205-04 Front
Drive Halfshafts, Removal and Installation).
3. Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
58.
x2x2
E114619
G1191240en2008.50 Kuga8/2011
303-01- 73
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
73
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

59. WARNING: Be prepared to collectescaping fluid.General Equipment: Hose Clamp
Remover/Installer
3.
E112533
1
3
x3
2
x34
x3
2
4x3
60.
E112534
1
2
61. WARNING: Be prepared to collect
escaping fluid.
General Equipment: Cable Ties
G1191240en2008.50 Kuga8/2011
303-01- 74
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
74
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

67. CAUTION: Make sure that nocomponents catch.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
68.
70. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
71. Remove the following items:
• General Equipment: Retaining Strap
G1191240en2008.50 Kuga8/2011
303-01- 77
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
77
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E68472
2
E65770
1
65.69.
E114607
66.
1
2E84187
E84188
303-122

9.Remove the Special Tool(s): 303-122
E84188
303-122
10.
E67898
11 .
E67899
12.
E67741
13.
E67742
14.
G1079024en2008.50 Kuga8/2011
303-01- 80
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
80
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E67901

Engine(21 134 8)
Disassembly
Special Tool(s) / General Equipment211-014
Remover, Steering Wheel
13019
303-1054
Locking Tool, Timing Belt
Tensioner
3031054
Punch
Two Leg Puller
1.
E68416
2.
E122374
x4
3. General Equipment: Two Leg Puller
E122375
Vehicles with mechanical timing belt tensioner
4.
E68488
1
3
2
G543498en2008.50 Kuga8/2011
303-01- 84
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
84
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Vehicles with mechanical timing belt tensioner
39. N O T E :Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
40. N O T E : Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
41. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543500en2008.50 Kuga8/2011
303-01- 108
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
108
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL