fuel cap FORD MUSTANG 2003 4.G User Guide

WHAT YOU SHOULD KNOW ABOUT
AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in
an overfilled tank may cause leakage and
lead to fuel spray and fire.
The fuel system may be under pressure. If
the fuel filler cap is venting vapor or if you
hear a hissing sound, wait until it stops before
completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel
tank may damage the fuel system or cause the fuel
cap to disengage in a collision, which may result in
possible personal injury.
Automotive fuels can cause serious injury or
death if misused or mishandled.
Gasoline may contain benzene, which is a
cancer-causing agent.
Observe the following guidelines when handling
automotive fuel:
•Extinguish all
smoking materials
and any open flames
before fueling your
vehicle.
•Always turn off the vehicle before fueling.
•Automotive fuels can be harmful or fatal if
swallowed. Fuel such as gasoline is highly toxic
and if swallowed can cause death or permanent
Maintenance and Specifications
214

Usethe following guidelines to avoid static build-up
when filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the
vehicle (including the cargo area).
•Keep the fuel pump nozzle in contact with the
fuel container while filling.
•DO NOT use a device that would hold the fuel
pump handle in the fill position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with
a 1/8 turn on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8
of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with
the notches on the filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it
stops.
“Check Fuel Cap”illuminates when the ignition is
turned to the ON position to ensure your bulb is
working. When this light turns on, check the fuel
filler cap. Continuing to operate the vehicle with the
Check Fuel Cap light on, can activate the Service
Engine Soon warning. When the fuel filler cap is
properly re-installed, the light(s) will turn off after a
period of normal driving.It may take a long
period of time for the system to detect an
improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace
it with a fuel filler cap that is designed for
your vehicle. The customer warranty may be
void for any damage to the fuel tank or fuel
system if the correct genuine Ford or
Motorcraft fuel filler cap is not used.
Maintenance and Specifications
216

The fuel system may be under pressure. If
the fuel filler cap is venting vapor or if you
hear a hissing sound, wait until it stops before
completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel
tank may damage the fuel system or cause the fuel
cap to disengage in a collision, which may result in
possible personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel
is prohibited by law and could damage your vehicle.
Do not use fuel containing methanol. It can damage
critical fuel system components.
Your vehicle was not designed to use fuel or fuel
additives with metallic compounds, including
manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for
which your vehicle was not designed may not be
covered by your warranty.
Octane recommendations
Your vehicle is
designed to use
“Regular”unleaded
gasoline with pump
(R+M)/2 octane rating of 87. We do not recommend
the use of gasolines labeled as“Regular”that are
sold with octane ratings of 86 or lower in high
altitude areas.
Do not be concerned if your engine sometimes
knocks lightly. However, if it knocks heavily under
most driving conditions while you are using fuel with
the recommended octane rating, see your dealer or
a qualified service technician to prevent any engine
damage.
87(R+M)/2 METHOD
Maintenance and Specifications
217

•You may need to cycle the ignition from OFF to
ON several times after refueling, to allow the fuel
system to pump the fuel from the tank to the
engine.
•Your“Service Engine Soon”indicator may come
on. For more information on the“Service Engine
Soon”indicator, refer to theInstrument cluster
chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a
qualified service technician. Refer to the scheduled
maintenance guide for the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized
Motorcraft part. The customer warranty may
be void for any damage to the fuel system if an
authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel
economy is you, the driver. You must gather
information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel
gauge readings are NOT accurate as a measure of
fuel economy. We do not recommend taking fuel
economy measurements during the first 1,600 km
(1,000 miles) of driving (engine break-in period).
You will get a more accurate measurement after
3,000 km–5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your
vehicle is equal to the rated refill capacity of the fuel
tank as listed in theRefill capacitiessection of this
chapter.
The advertised capacity is the amount of the
indicated capacity and the empty reserve combined.
Indicated capacity is the difference in the amount of
Maintenance and Specifications
219

fuel in a full tank and a tank when the fuel gauge
indicates empty. Empty reserve is the small amount
of fuel remaining in the fuel tank after the fuel
gauge indicates empty.
The amount of usable fuel in the empty reserve
varies and should not be relied upon to
increase driving range. When refueling your
vehicle after the fuel gauge indicates empty,
you might not be able to refuel the full amount
of the advertised capacity of the fuel tank due
to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position
prior to refueling, an error in the reading will
result if the engine is left running.
•Use the same filling rate setting (low—medium
—high) each time the tank is filled.
•Allow no more than 2 automatic click-offs when
filling.
•Always use fuel with the recommended octane
rating.
•Use a known quality gasoline, preferably a
national brand.
•Use the same side of the same pump and have
the vehicle facing the same direction each time
you fill up.
•Have the vehicle loading and distribution the
same every time.
Your results will be most accurate if your filling
method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial
odometer reading (in kilometers or miles).
2. Each time you fill the tank, record the amount of
fuel added (in liters or gallons).
3. After at least three to five tank fill-ups, fill the
fuel tank and record the current odometer reading.
Maintenance and Specifications
220

Fluid Ford Part
NameApplication Capacity
Rear axle
lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L (3.25
pints)
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8 inch axle 2.0L (4.25
pints)
Fuel tank N/A All 59.4L (15.7
gallons)
Transmission
fluid
3Motorcraft
MERCONV
AT FAutomatic
with 3.8L
OHV V6
engine13.1L (13.9
quarts)4
Automatic
with 4.6L
SOHC V8
engine12.0L (12.8
quarts)4
Motorcraft
MERCON
AT FManual with
3.8L OHV V6
engine2.6L (5.6
pints)5
Synthetic
MERCON
AT FManual with
4.6L SOHC
V8 engine3.8L (8.0
pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L (4.0
quarts)
1Add the coolant type originally equipped in your
vehicle.
2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is
required or the axle assembly has been submerged
in water. The axle lubricant should be changed any
time the rear axle has been submerged in water. Fill
6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole. Add 118 ml (4 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent
Maintenance and Specifications
239

meeting Ford specification EST-M2C118–Afor
complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCON
and MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if
equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by
the indication on the dipstick’s normal operating
range.
5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
Lubricant
F7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Door latch,
hood latch,
auxiliary hood
latch, door
hinges, striker
plates, seat
tracks and fuel
filler door
hingeMulti-Purpose
Grease
XG-4or
F5AZ-19G209-AAESR-M1C159-A
Maintenance and Specifications
240

D
Daytime running lamps
(see Lamps) .............. 67
Defrost
rear window ............ 66
Dipstick
automatic
transmission
fluid ........................ 228
engine oil ............... 199
Doors
lubricant
specifications ........ 240
Driving under
special conditions
through water ....... 153
E
Emergencies, roadside
jump-starting ........ 170
Emission control
system ...................... 223
Engine ...................... 242
check engine/service
engine soon light .... 11
cleaning ................. 188
coolant ................... 206
idle speed control.... 203
lubrication
specifications... 240, 242
refill capacities ...... 238
service
points ............. 197–198
starting after
a collision .............. 159
Engine block
heater ....................... 137
Engine oil ................ 199checking and
adding .................... 199
dipstick .................. 199
filter,
specifications... 202, 237
recommendations.... 202
refill capacities ...... 238
specifications... 240, 242
Exhaust fumes ........ 137
F
Floor mats ................. 85
Fluid capacities ....... 238
Foglamps ................... 67
Fuel .......................... 214
calculating fuel
economy ................ 219
cap ................... 12, 216
capacity ................. 238
choosing the
right fuel ................ 217
comparisons with
EPA fuel economy
estimates ............... 223
detergent in fuel ... 218
filling your
vehicle with
fuel ......... 214, 216, 219
filter,
specifications... 219, 237
fuel pump shut-off
switch .................... 159
gauge ....................... 16
improving fuel
economy ................ 219
low fuel warning
light .......................... 13
octane
rating ............. 217, 242
quality .................... 218
Index
250

running out
of
fuel ......................... 218
safety information
relating to
automotive fuels ... 214
Fuses ........................ 160
G
Gas cap
(see Fuel cap) ... 12, 216
Gas mileage
(see
Fuel economy) ........ 219
Gauges ....................... 15
battery voltage
gauge ....................... 16
engine coolant
temperature
gauge ....................... 15
engine oil pressure
gauge ....................... 16
fuel gauge ................ 16
odometer ................. 17
speedometer ........... 17
tachometer .............. 17
trip odometer .......... 18
GAWR (Gross Axle
Weight Rating) ........ 154
definition ............... 154
driving with a
heavy load ............. 154
location .................. 154
GVWR (Gross Vehicle
Weight Rating) ........ 154
calculating ............. 154
definition ............... 154
driving with a
heavy load ............. 154
location .................. 154H
Hazard flashers ....... 158
Head restraints ......... 99
Headlamps ................. 67
aiming ................ 68–69
bulb specifications .. 71
daytime running
lights ........................ 67
flash to pass ............ 68
high beam ......... 10, 68
replacing bulbs ....... 72
turning on and off .. 67
warning chime ........ 15
Heating
heating and air
conditioning
system ..................... 63
Hood ........................ 196
I
Ignition ............. 133, 242
removing the key .. 153
Infant seats (see
Safety seats) ........... 123
Inspection/maintenance
(I/M) testing ............ 224
Instrument panel
cleaning ................. 190
cluster ...................... 10
lighting up panel
and interior ............. 68
J
Jack .......................... 165
positioning ............. 165
storage ................... 165
Index
251

Jump-starting your
vehicle ...................... 170
K
Keys ..................... 95–97
key in ignition
chime ....................... 14
positions of the
ignition .................. 133
removing from
the ignition ............ 153
L
Lamps
bulb replacement
specifications
chart ........................ 71
cargo lamps ............. 68
daytime running
light .......................... 67
fog lamps ................. 67
headlamps ......... 67, 72
headlamps, flash
to pass ..................... 68
instrument panel,
dimming ................... 68
interior lamps ... 70, 72
replacing
bulbs .................. 71–75
Lane change indicator
(see Turn signal) ...... 70
Lights, warning and
indicator .................... 10
air bag ...................... 11
anti-lock brakes
(ABS) .............. 13, 141
anti-theft ................. 11
brake ........................ 14
charging system ...... 11
fuel cap light ........... 12high beam ............... 10
low fuel .................... 13
overdrive off ............ 13
safety belt ............... 10
service engine
soon ......................... 11
traction control
active ....................... 13
turn signal
indicator .................. 10
Limited slip axle
(see Traction Loc) .. 144
Load limits ............... 154
GAWR .................... 154
GVWR .................... 154
trailer towing ........ 154
Locks
doors ........................ 89
Lubricant
specifications ... 240, 242
Lug nuts,
anti-theft .................. 169
Lumbar support,
seats ......................... 100
M
Manual
transmission ............ 150
fluid capacities ...... 238
lubricant
specifications ........ 242
reverse ................... 152
Mirrors
side view mirrors
(power) ................... 80
Motorcraft
parts ................. 219, 237
O
Octane rating .......... 217
Index
252