fuel FORD MUSTANG 2003 Workshop Manual

40. Remove the bolts and the RH valve cover.
41. Remove the knock sensor wiring harness.
1. LH knock sensor electrical connector.
2. RH knock sensor electrical connector.
3. Engine control sensor electrical connector.
4. Fuel injector electrical connector.
5. A/C compressor electrical connector.
6. Crankshaft position sensor (CKP) electrical connector.
42. Remove the knock sensors. Klj . 12 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

59. Install the knock sensor wiring harness.
1. LH knock sensor electrical connector
2. RH knock sensor electrical connector
3. Engine control sensor electrical connector
4. Fuel injector electrical connector
5. A/C compressor electrical connector
6. CKP sensor electrical connector
60. Install the lower intake manifold. zPosition the gaskets.
z Install the intake manifold and tighten the bolts in the sequence shown.
61. Install the generator. Klj . 21 ba
302003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

65. Connect the engine coolant temperature (ECT) sensor.
66. Connect the eight fuel injectors.
67. Install the RH ignition coil cover.
68.
NOTE: The fastener at location five is a stud. Install the gasket and the upper intake. Klj . 23 ba
302003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

72. Install the LH coil cover.
73. Connect the EGR vacuum regulator (EVR) electrical connector.
74. Connect the fuel pressure sensor electrical connector.
75. Connect the EGR tube to the exhaust manifold. Klj . 25 ba
302003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

54. Connect the fuel charging wiring harness.
55. Connect the 16-
pin and the 42-pin connectors.
56. Connect the evaporative emissions return tube. 57. Position the cables, and install the bolts. Klj . 15 ba
182003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

65. Install the hood-
to-body ground strap.
66. Connect the fuel spring lock coupling. For additional information, refer to Section 310 - 00 .
67. Install the air intake scoop bracket. For additional information, refer to Section 303 - 12 .
68. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
69. Fill the crankcase with clean engine oil and check that all other fluids are at the correct levels.
70. Fill and bleed the engine cooling system. For additional information, refer to Section 303 - 03A .
71. Fill and purge the power steering system. For additional information, refer to Section 211 - 00 .
72. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
73. Charge the A/C system. For additional information, refer to Section 412 - 00 . Klj . 18 ba
182003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

SPECIFICATIONS
SECTION 303-
04A: Fuel Charging and Controls — 3.8L 2003 Mustang Workshop Manual General Specifications
Item Specification
Lubricants and Chemicals
SAE 5W-
20 Premium Synthetic Blend Motor Oil XO-5W20- QSP WSS-
M2C153- H
Torque Specifications Description Nm lb-
in Throttle body nuts and bolts 9 80
Fuel injection supply manifold bolts 10 89
42-
pin engine bulkhead electrical connector bolt 6 53 Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Fuel Charging And Controls
The fuel injection supply manifold (9F792):
zdelivers fuel to the fuel injector.
z receives fuel from the fuel supply line.
The throttle body (9E926):
zcontrols air supply to the upper intake manifold (9424) by positioning the throttle plate.
z connects the accelerator cable (9A758) and, if equipped, the speed control actuator cable
(9A825) to the throttle lever.
z is not adjustable.
z cannot be cleaned.
The fuel injector (9F593):
zis electrically operated by the powertrain control module (PCM) (12A650).
z has an internal solenoid that opens a needle valve to inject fuel into the lower intake manifold.
z atomizes the fuel as the fuel is delivered.
z is deposit- resistant. Do not clean.
The fuel pressure relief valve (9H321):
zis used to inspect and relieve fuel pressure.
SECTION 303-
04A: Fuel Charging and Controls — 3.8L 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

DIAGNOSIS AND TESTING
Fuel Charging And Controls
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
SECTION 303-
04A: Fuel Charging and Controls — 3.8L 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

GENERAL PROCEDURES
Idle Speed Adjustment
Powertrain Control/Emissions Diagnosis (PC/ED) manual
SECTION 303-
04A: Fuel Charging and Controls — 3.8L 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...