lock FORD MUSTANG 2003 Workshop Manual

(PK/LB) FOR THE SOURCE OF THE CONCERN — ANTI-
LOCK BRAKE CONTROL MODULE C135 DISCONNECTED z
Key in ON position.
z Measure the voltage between DLC C251 Pin 2, Circuit
914 (TN/OG), harness side and C251 Pin 4, Circuit
1205 (BK); and between DLC C251 Pin 2, Circuit 914
(TN/OG), harness side and C251 Pin 16, Circuit 1047
(LG/RD), harness side.
z Measure the voltage between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 4,
Circuit 1205 (BK); and between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 16,
Circuit 1047 (LG/RD), harness side.
z Is the voltage zero volts for any measurement? Yes
GO to
G6 .
No
INSTALL a new anti- lock brake
control module. For additional
information on the anti- lock brake
control module without traction
control, REFER to Section 206 -
09A . For additional information
on the anti- lock brake control
module with traction control,
REFER to Section 206 - 09B .
TEST the system for normal
operation. G6 CHECK CIRCUIT 914 (TN/OG) AND CIRCUIT 915
(PK/LB) FOR THE SOURCE OF THE CONCERN — IN-LINE
C144 DISCONNECTED z
Key in OFF position.
z Disconnect: In- Line C144.
z Key in ON position.
z Measure the voltage between DLC C251 Pin 2, Circuit
914 (TN/OG), harness side and C251 Pin 4, Circuit
1205 (BK); and between DLC C251 Pin 2, Circuit 914
(TN/OG), harness side and C251 Pin 16, Circuit 1047
(LG/RD), harness side.
z Measure the voltage between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 4, Yes
GO to
G8 .
No
REPAIR the circuit(s) in question
between in- line C144 and the
anti- lock brake control module
C135. REFER to Communication Circuit Wiring Repair . TEST the
system for normal operation. Klj . 16 ba
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z
Measure the voltage between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 4,
Circuit 1205 (BK); and between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 16,
Circuit 1047 (LG/RD), harness side.
z Is the voltage zero volts for any measurement? G9 CHECK CIRCUIT 914 (TN/OG) AND CIRCUIT 915
(PK/LB) FOR THE SOURCE OF THE CONCERN — IN-LINE
C215 DISCONNECTED z
Key in OFF position.
z Disconnect: In- Line C215.
z Key in ON position.
z Measure the voltage between DLC C251 Pin 2, Circuit
914 (TN/OG), harness side and C251 Pin 4, Circuit
1205 (BK); and between DLC C251 Pin 2, Circuit 914
(TN/OG), harness side and C251 Pin 16, Circuit 1047
(LG/RD), harness side.
z Measure the voltage between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 4,
Circuit 1205 (BK); and between DLC C251 Pin 10,
Circuit 915 (PK/LB), harness side and C251 Pin 16,
Circuit 1047 (LG/RD), harness side. Yes
GO to
G10 .
No
REPAIR the circuit(s) in question
between in- line C215, in - line
C144 (if equipped with the anti-
lock brake control module), and
the PCM C175. For additional
information, REFER to
Communication Circuit Wiring Repair . TEST the system for
normal operation. Klj . 18 ba
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Calibration update is used to install a new calibration and strategy into a module. The updates are
usually issued to fix a concern in the module software and would normally be addressed by a technical
service bulletin (TSB). This method has been used by the PCM for several years. Other modules will
be adopting this strategy as well.
Programmable Parameters
This method is used to configure parameters that can be modified in service. These are typically at the
preference of the customer. Not all features controlled by the module are listed in this configuration
method. Refer to the Module Configuration Index for a list of features by system.
If a module that has been modified using programmable parameters needs to be installed, the PMI
procedure will maintain the parameters in their altered state if WDS is able to communicate with the
old module during Vehicle ID. Otherwise you may need to use programmable parameters to return
them to the altered state.
Vehicle Identification (VID) Block
Some PCMs contain a memory area called a vehicle identification (VID) block. The VID block is used
to store backup data for each programmable module, as well as, powertrain configuration information.
If the diagnostic tool cannot retrieve module option content information from the suspect module, the
diagnostic tool will attempt to extract backup information from the PCM's VID block.
The PCM VID block contains the factory settings for the configurable modules unless the PCM is
flashed with a new calibration, in which case some PCM parameters may be modified.
As-
Built Data Center
The As- Built Data Center maintains a record of the vehicle configuration in a database. The vehicle's
VIN is required to obtain this information. The As- Built Data Center records the applicable module
configurations stored in each module before the vehicle leaves the factory. The As- Built Data Center
will always reflect the original build of the vehicle as it left the factory. Only contact the As- Built Data
Center when directed to do so by the diagnostic tool.
Inspection and Verification
1. Visually inspect for obvious signs of electrical damage. Refer to the following chart:
Configurable Modules
The vehicle contains the following modules that are configurable: zgeneric electronic module (GEM) Visual Inspection
Chart Electrical
z
Wiring harness
z Connectors Klj . 2 ba
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DESCRIPTION AND OPERATION
Anti-
Theft — Passive Anti- Theft System (PATS)
The passive anti- theft system (PATS) contains the following components:
z theft indicator
z encoded ignition key
z transceiver module
z instrument cluster
z powertrain control module (PCM)
z standard corporate protocol (SCP) communication network
The PATS uses radio frequency identification technology to deter a driveaway theft. Passive means
that it does not require any activity from the user. This system is known as SecuriLock® in North
America, Safeguard® in the U.K. and PATS in continental Europe. This information can be found in
owners literature.
The PATS uses a specially encoded ignition key. Each encoded ignition key contains a permanently
installed electronic device called a transponder. Each transponder contains a unique electronic
identification code, with over 72 million billion combinations.
Each encoded ignition key must be programmed into the vehicle's instrument cluster (the instrument
cluster is also known as a hybrid electronic cluster [HEC]), before it can be used to start the engine.
There are special diagnostic procedures outlined in the workshop manual that must be carried out if
new encoded ignition keys are to be installed.
The encoded key is larger than a traditional ignition key. The key does not require batteries and should
last the life of the vehicle.
The transceiver module communicates with the encoded ignition key. This module is located behind
the steering column shroud and contains an antenna connected to a small electronics module. During
each vehicle start sequence, the transceiver module reads the encoded ignition key identification code
and sends the data to the instrument cluster.
The control functions are contained in the instrument cluster. This module carries out all of the PATS
functions such as receiving the identification code from the encoded ignition key and controlling engine
enable. The instrument cluster initiates the key interrogation sequence when the vehicle ignition switch
is turned to RUN or START.
The PATS uses the PCM to enable or disable the engine. The instrument cluster communicates with
the PCM over the SCP network in order to enable engine operation. The instrument cluster and the
PCM use sophisticated messages in order to prevent a theft. The instrument cluster and the PCM
share security data (when first installed together) that makes them a matched pair. After this security
data sharing, these modules will not function in other vehicles. The shared PCM ID is remembered
even if the battery is disconnected. The instrument cluster also stores the vehicle's key identification
code even if the battery is disconnected. There are special diagnostic procedures outlined in this
workshop manual that may be carried out if either a new instrument cluster or PCM needs to be
installed.
All elements of PATS must be functional before the engine is allowed to start. If any of the components
are not working correctly, the vehicle will not start.
PATS uses a visual theft indicator. This indicator will prove out for three seconds when the ignition SECTION 419-
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DIAGNOSIS AND TESTING
Anti-
Theft — Passive Anti- Theft System (PATS)
Refer to Wiring Diagrams Cell 112 , Anti-
Theft for schematic and connector information.
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information.
Inspection and Verification
NOTE: PATS must be reconfigured upon installment of a new instrument cluster. Refer to Section 418 -
00 .
1. Verify the customer concern by duplicating the condition.
2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the
diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
73III Automotive Meter
105-
R0057 or equivalent Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool
Visual Inspection Chart Mechanical Electrical
z
Ignition lock cylinder
z Encoded ignition key (PATS key)
z Use of non- encoded ignition key (key without the molded plastic
head, non- PATS key)
z Use of a non- programmed encoded ignition key z
Central junction box
fuses:
„5 (15A)
„ 21 (5A)
„ 34 (20A)
z PATS transceiver
z Connectors
z Ignition switch Klj . 1 ba
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GENERAL PROCEDURES
Key Programming —
Erase All Key Codes and Program Two
Keys
NOTE: This procedure is used when a customer needs keys programmed into the system and does
not have two programmed ignition keys available. This procedure is also useful when programmed
ignition key(s) have been lost or the ignition switch assembly has been replaced, and it is desired to
erase key(s) from the passive anti- theft system (PATS) memory.
NOTE: This procedure will erase all programmed ignition keys from the vehicle memory and the
vehicle will not start until two keys have been reprogrammed to the vehicle.
NOTE: Two PATS encoded keys with the correct mechanical cut must be available to perform this
procedure. One or both of them may be the customer's original keys.
NOTE: If additional keys are to be programmed, refer to Key Programming — Program a Key Using
Two Programmed Keys. If the remaining keys are with the customer and are not available with the
vehicle, then instruct the customer to refer to the Owners Guide under the "Programming Spare
[SecuriLock ® (North America), Safeguard ® ( U.K.) or PATS for all other markets] Keys Procedure" for
instructions on programming the remaining keys.
1. Turn the ignition switch from OFF to RUN.
2. Enter diagnostic tool. Follow the SECURITY ACCESS PROCEDURE to obtain security access.
3. From diagnostic tool menu, select IGNITION KEY CODE ERASE.
4. NOTE: Do NOT select any additional commands from this menu.
Turn the ignition switch to OFF and disconnect diagnostic tool.
5. Insert the first encoded key into the ignition lock cylinder and turn the switch to RUN for three seconds.
6. Insert the second encoded key into the ignition lock cylinder and turn the switch to RUN for three seconds.
7. The vehicle should now start with both ignition keys.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052 or equivalent
diagnostic tool Klj . 1 ba
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GENERAL PROCEDURES
Key Programming —
Program a Key Using Two
Programmed Keys
NOTE: This procedure only works if two or more programmed ignition keys are available and it is
desired to program additional key(s). If two keys are not available, follow the procedure in Key Programming — Erase All Key Codes and Program Two Keys .
NOTE: PID SPARE_KY must be enabled for this procedure to operate. If this Parameter Identification
(PID) Index is not enabled, follow the security access procedure and select Spare Key Programming
Switch: Enabled.
NOTE: If the programming procedure is successful, the new key(s) will start the vehicle and the
THEFT INDICATOR will illuminate for approximately three seconds.
NOTE: If the programming procedure is not successful, the new key(s) will not start the vehicle and the
THEFT INDICATOR will flash. If the programming procedure was not successful, repeat the key
programming procedure from Step 1. If the failure repeats, check Circuit 729 (RD/WH) (hot at all times)
in instrument cluster for proper battery voltage. Repair the circuit if voltage is not present. For
additional information, refer to Diagnosis and Testing to review diagnostic trouble codes (DTCs) and
perform pinpoint tests as required.
NOTE: A maximum of eight ignition keys can be programmed to a passive anti- theft system (PATS)
equipped vehicle. Use PID NUMKEYS to determine how many keys are programmed to the vehicle.
NOTE: If the steps are not performed as outlined, the programming procedure will end.
NOTE: Ignition keys must have correct mechanical key cut for the vehicle and must be a PATS
encoded key.
1. Insert the first programmed ignition key into the ignition lock cylinder and turn the ignition switch from OFF to RUN (maintain the ignition switch in RUN for one second).
2. Turn the ignition switch to OFF and remove the first key from the ignition lock cylinder.
3. Within five seconds of turning the ignition switch to OFF, insert the second programmed ignition key into the ignition lock cylinder and turn the ignition switch from OFF to RUN (maintain the
ignition switch in RUN for one second).
4. Turn the ignition switch to OFF and remove the second key from the ignition lock cylinder.
5. Within 10 seconds of turning the ignition lock cylinder to OFF, insert the unprogrammed ignition key (new key) into the ignition lock cylinder and turn the ignition switch from OFF to RUN
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool Klj . 1 ba
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GENERAL PROCEDURES
Key Programming —
Enable/Disable Spare Key
Programming
NOTE: The spare key programming switch is a diagnostic tool programmable switch that provides the
capability to enable/disable the spare key programming procedure. This procedure is in the Owners
Guide spare key programming procedure or in this section under Key Programming — Program a Key
Using Two Programmed Keys . This programmable switch is provided as a convenience for rental
company fleets or other fleet purchasers who may not want the spare key programming procedure
available to the vehicle driver.
NOTE: The spare key programming switch state can be viewed by instrument cluster PID SPARE_KY.
1. Insert a programmed ignition key into the ignition lock cylinder and turn the ignition switch to RUN.
2. Enter diagnostic tool. Follow the SECURITY ACCESS PROCEDURE. For additional information, refer to Security Access — Procedure to obtain security access.
3. NOTE: The default setting on delivery of all new vehicles is .
From diagnostic tool menu, select SPARE KEY PROGRAMMING SWITCH selection to the
desired setting:
Spare key programming procedure is accessible.
Spare key programming procedure is not accessible.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool Klj . 1 ba
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GENERAL PROCEDURES
Key Programming —
Additional Key With One Programmed
Key
NOTE: This procedure is used when a customer needs to have an additional key programmed into the
vehicle without erasing stored key codes, but does not have two programmed keys available. This
procedure is also useful when attempting to determine if an ignition key is defective, as a new key can
be installed without erasing keys or without having two programmed keys available.
NOTE: Before programming, the new key must have the correct mechanical cut for the ignition lock.
NOTE: If eight keys are already programmed, this procedure will not allow any further ignition keys to
be programmed without erasing all stored key codes first. The number of keys programmed into the
system can be determined using the PID NUMKEYS.
1. Turn the ignition switch from the OFF position to the RUN position using the new, unprogrammed ignition key.
2. Enter diagnostic tool using the Ford Service Function (FSF) card and enter the appropriate instrument cluster. Follow Security Access to obtain security access. For additional information,
refer to Security Access — Procedure .
3. From the diagnostic tool menu Select: IGNITION KEY CODE PROGRAM.
4. Turn the ignition switch to the OFF position and disconnect diagnostic tool.
5. Attempt to start the engine with the new ignition key. The vehicle engine should start and run normally.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent
diagnostic tool Klj . 1 ba
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REMOVAL AND INSTALLATION
Module —
Passive Anti- Theft Transceiver
Removal
1. CAUTION: Electronic modules are sensitive to electrical charges. If exposed to
these charges, damage may result.
Disconnect the battery ground cable (14301).
2. Remove the ignition switch lock cylinder (11582). 1. Insert the ignition key into the ignition switch lock cylinder and turn to the RUN position.
2. Insert a punch in the access hole of the steering column and press the release tab while
pushing out the ignition switch lock cylinder.
3. Unscrew the tilt wheel handle and shank and remove.
4. Remove the instrument panel steering column opening cover. 1. Remove the screws.
2. Remove the LH instrument panel steering column opening cover.
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