FORD S-MAX 2006 Service Repair Manual

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Ta\bk
a\bd L\f\bes
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\fpt\fo\b a\bd Operat\fo\b
Ge\beral overv\few
Ve

hicles\fwith\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\f
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\freturn\fline\f
Fuel\ffilter\f
Fuel\finjector\ffuel\freturn\flines\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
Vehicles\fwith\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\f Item
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Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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\f\fDescr\fpt\fo\b
Fuel\freturn\fline\f
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\fpump\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\fpump\ffuel\fsupply\fline\f
Fuel\finjector\ffuel\freturn\fline\f
Fuel\ffilter\f
All\fvehicles\f Item
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Стр. 2 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bp(s)\f
Fill\flimit\fvent\fv\blve\f
Fuel\flevel\fsensor\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\fone\ffuel\ft\bnk\fvent\fv\blve\f\bnd\f\b\ffill\flimit\fvent\fv\blve\f
ventil\bting\fdirectly\fto\f\btmosphere.\fThe\ffuel\ft\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\f
fuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f
Fuel l\f\bes Item
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Стр. 3 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel level se\bsor Item
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Стр. 4 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\flevel\fsensor\f
Fuel\flevel\fsensor\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\flevel\fsensor\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-us\bble\ffuel\f
t\b
nk\flocking\fring.\fThe\ffuel\flevel\fsensor\fse\bl\fmust\fnot\fbe\fre-used\fonce\fremoved\ffrom\fthe\f
fuel\ft\bnk.\f
The\ffuel\flevel\fsensor\fis\fequipped\fwith\f\b\ffuel\ft\bnk\fsender\funit.\fThe\ffuel\ft\bnk\fsender\funit\f
consists\fof\f\b\fmech\bnic\bl\fflo\bt\f\bnd\f\b\fpotentiometer.\fThe\fpotentiometer\fme\bsures\fthe\ffuel\f
level\fusing\f\b\fflo\bt\f\bnd\fcommunic\btes\fdirectly\fwith\fthe\ffuel\fg\buge\fin\fthe\finstrument\fcluster\f
informing\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\ffuel\ft\bnk.\f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\ffuel\ft\bnk\flevel\fsensor\ffl o
\bt\f\bnd\f\brm\f\bre\fnot\fd\bm\bged\f
during\fthe\finst\bll\btion.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f\bligned.\f
The\ffuel\ft\bnk\fmust\fbe\fcompletely\fremoved\ffrom\fthe\fvehicle\fbefore\fthe\ffuel\flevel\fsensor\funit\f
c\bn\fbe\fremoved.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fT\bnk\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Dur

\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Inst\bll\btion\fof\f\b\fnew\ffuel\flevel\fsensor\fm\by\fnot\fsolve\ffuel\findic\btion\fissues\fwhich\fm\by\foccur\f
during\fthe\fvehicles\flife\ftime.\f Item
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Стр. 5 из 8
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Fuel f\flter - veh\fcles w\fth 1.8L Duratorq-TDC\f (Ke\bt) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
Fuel\ffilter\fdr\bin\fscrew\f\f
Fuel\ffilter\ffuel\fsupply\fline\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
The\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\ftr\bnsmission\f
\bn
d\fis\f\btt\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\fpump\ffuel\fsupply\fline.\f
When\fthe\ffuel\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens,\f\bllowing\ffuel\f
which\fis\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\f
fuel\fpump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm-up.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\fline\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\f
fuel\freturn\fline.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fFilter\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Item
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Стр. 6 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Fuel f\flter - veh\fcles w\fth 2.0L Duratorq-TDC\f (DW) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\fcr\bsh\fprotection\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
W\bter\fin\ffuel\fsensor\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\funion\f
Fuel\ffilter\fdr\bin\fscrew\f
Fuel\ffilter\ffuel\fsupply\fline\funion\f
The\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\fgener\btor\f\bnd\fis\f
\bt
t\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket,\f\b\ffuel\ffilter\fspl\bsh\f
shield\f\bnd\f\b\ffuel\ffilter\fcr\bsh\fprotection\fshield\f\bre\fmounted\fto\fthe\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\ffilter\finlet\fpipe.\f
When\fthe\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens\f\bllowing\ffuel\fwhich\f
is\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\ffuel\f
pump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm\fup.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\flines\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\fItem
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Стр. 7 из 8
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return\fline.\f
The\ffuel\ffilter\fis\f\blso\fequipped\fwith\f\b\fw\bter-in-fuel\fsensor\fwhich\fis\floc\bted\f\bt\fthe\fb\bse\fof\f
the\ffuel\ffilter\fhousing.\fThis\fsensor\fme\bsures\fthe\f\bmount\fof\fw\bter\fwhich\fh\bs\fcollected\fin\fthe\f
fuel\ffilter\felement.\fIf\fthe\fqu\bntity\fof\fw\bter\fpresent\fis\fgre\bter\fth\bn\f90\fml\fthen\f\b\fw\brning\f
indic\btor\floc\bted\fon\fthe\finstrument\fcluster\fis\fillumin\bted\f\bnd\fthe\ffuel\ffilter\felement\fshould\f
then\fbe\fdr\bined\fof\fw\bter.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fFuel\fFilter\f(310-01C\fFuel\fT\bnk\f\bnd\fLines\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Fuel ta\bk ve\bt valve
\f\f
Descr\fpt\fo\b
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\f\b\ffuel\ft\bnk\fvent\fv\blve\f\bnd\fthe\ffuel\flimit\fvent\fv\blve,\f
wh
ich\fis\finst\blled\finto\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\f
the\fvehicle\fbecomes\finverted.\f
F\fll l\fm\ft ve\bt valve
\f\f
Descr\fpt\fo\b
Fill\flimit\fvent\fv\blve\f
The\ffill\flimit\fvent\fv\blve\fis\f\bn\fintermedi\bte\fventil\btion\fv\blve\fbetween\fthe\ffuel\ft\bnk\fvent\fv\blve\f
\bnd\fthe\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\bllows\fthe\ffuel\ft\bnk\fto\fbe\ffilled\fto\fits\fm\bximum,\fby\fexpelling\fthe\f\bir\f
within\fthe\ffuel\ft\bnk\fto\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\blso\f\bcts\f\bs\f\b\ffuel\ft\bnk\fbre\bther\fwith\f\b\fdust\ffilter.\fIf\fthis\fdust\ffilter\f
becomes\fblocked\for\frestricted\fduring\fthe\fvehicle's\flifetime,\fproblems\fwill\fbe\fexperienced\f
with\fdr\bining\fthe\ffuel\ft\bnk.\fAlso\fthere\fcould\fbe\f\b\fpossibility\fof\ffuel\ft\bnk\fdeform\btion\fif\fthe\f
dust\ffilter\fis\fblocked.\f Item
1
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1 \f\fPart Number
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Стр. 8 из 8
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Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Ta\bk
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\f
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
Fuel\ft\bnk\fdr\bining\fequipment
Hose\fcl\bmp(s)
Hose\fcl\bmp\fremover/inst\bller
Ret\bining\fStr\bp
Tr\bnsmission\fj\bck
Wooden\fBlock1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl

th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Torque:\b 10\fNm
\f
4. \f
\f
\f
Стр. 1 из 7
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All\fvehicles\f
5. \f
6.
\f\f
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcomponents.\f
Torque:\b 5\fNm
\f
7.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in
st\blled.\f
\f
\f
\f\f
Стр. 2 из 7
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