sensor FORD S-MAX 2006 Service Repair Manual

Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems


Wiper\fbl\bde(s)\f\f

Wiper\f\brm\fpivot\fsh\bft\f\f

W\bsher\ffluid\freservoir\f\f

Hose(s)\f\f

W\bsher\fnozzles\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi

cinity\fof\fthe\fr\bin\fsensor.\f\f

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi

ndshield\ffor\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th

e\fr\bin\fsensor.\f\f


Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt

\bched\fto\fthe\fwindshield.\f

Fuse(s)\f\f

Connector\f\f

Wiring\fh\brness(es)\f\f

W\bsher\fpump\fmotor\f\f

He\bdl\bmp\fw\bsher\fpump\f
\f

Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f

W\bsh/wipe\fswitch\f\f

Centr\bl\fjunction\fbox\f
(C

JB)\f\f

Re\br\fjunction\fbox\f(RJB)\f\f

Engine\fjunction\fbox\f
(E

JB)\f
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Wipers \bnd W\bshers \f R\bin SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
In

st\bll\btion 1. \f
2.

\f 3. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f \b

ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
\f
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Bumpers\b-\bFro\ft\bBumper\bCover—Vehicles\b
With:\bFro\ft\bParki\fg\bAidS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\ba\fd\bI\fstallatio\f\b
Special\bTool(s)\b
Ge\f
eral\bEquipme\ft\b
Removal\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
501-130\f
Punching\fTool,\fP\brking\fAid\fSensor
\f
15\fmm\fdrill\fbit
Fl\bt\ffile
Round-ended\fsteel\frule
1. \f
2. \f
3. On\fboth\fsides.\f
\f
\f\f
\f
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3. \f\f1.
Alig\f\bthe\b
flatte\fed\b
side\b
horizo\ftal\b
upwards,\b
before\b
pu\fchi\fg\b
each\b
hole.\f
Specia\f\b
Too\f(s):\b
501-130
4.NOTE:\fM\bke\f
sure\fth\bt\fthe\f
correct\f
p\brking\f\bid\f
sensor\f
housing\fis\f
used\f\bs\f\b\f
templ\bte\fto\f
m\brk\fthe\f
position\fof\fthe\f
loc\btion\f
grooves.\f
5. Genera\f\b
E
quipment:\b
Fl\bt\f
file\f
6. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f
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Bumpers\b-\bRear\bBumper\b\fover—Vehicles\bWith:\b
Rear\bParking\bAidS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
501-130\f
Punching\fTool,\fP\brking\fAid\fSensor
\f
15\fmm\fdrill\fbit
Fl\bt\ffile
Hot\fglue\fgun
Knife
Round-ended\fsteel\frule
1. Remove\fthe\fre\br\fwheels.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. On\fboth\fsides.\f
3. \f
\f
\f
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side\b
horizontal\b
upwards,\b
before\b
punching\b
each\b
hole.
Specia\f\b
Too\f(s):\b
501
4.NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile\f
5.
NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile \f
\f
\f
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6.NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile\f
\f
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7.NOTE:\fM\bke\fsure\f
th\bt\fthe\fcorrect\f
p\brking\f\bid\fsensor\f
housing\fis\fused\f\bs\f
\b\ftempl\bte\fto\f
m\brk\fthe\fposition\f
of\fthe\floc\btion\f
grooves.\f
Genera\f\bEquipment:\b
Fl\bt\ffile\f
\f
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Safety \belt System \f Safety \belt SystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
System\foverview\f
S\b

fety\fbelts\f\bnd\f\bnchor\bges\fsubjected\fto\fstr\bin\f\bs\f\b\fresult\fof\f\bn\f\bccident\fshould\fbe\f
checked\fby\f\b\ftr\bined\ftechnici\bn\f\bnd\frepl\bced\fin\fc\bse\fof\fd\bm\bge.\fS\bfety\fbelts\fsubjected\fto\f
\bn\f\bccident\fwith\fpretensioner\for\f\birb\bg\fdeployment\fmust\fbe\frepl\bced\f\bnd\fthe\f\bnchor\bges\f
checked\fby\f\b\ftr\bined\ftechnici\bn.\fNew\fs\bfety\fbelt\fcomponents\fshould\f\blso\fbe\finst\blled\fwhere\f
s\bfety\fbelts,\fnot\fin\fuse\fduring\f\b\fcollision,\f\bre\finspected\f\bnd\ffound\fto\fbe\fd\bm\bged\for\f
oper\bte\fincorrectly.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
All\fvehicles\fequipped\fwith\f\b\fp\bssenger\f\bir\fb\bg\fh\bve\f\b\fWARNING\fsticker\f\btt\bched\fto\fthe\f
instrument\fp\bnel\fPROHIBITING\fthe\fuse\fof\fre\br\ff\bcing\fchild\fse\bts\fin\fthe\ffront\fse\bting\f
positions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Do\fnot\f\bttempt\fto\frep\bir\for\flubric\bte\fthe\fretr\bctor/buckle\fmech\bnisms\for\fmodify\fthe\fbelts.\f
The\fs\bfety\fbelt\fsystem\futilizes\fthree-point\fl\bp\f\bnd\fdi\bgon\bl\fs\bfety\fbelts\fin\f\bll\fse\bt\fpositions.
\f
The\ffront\fs\bfety\fbelt\fretr\bctors\fincorpor\bte\f\b\flo\bd\flimiting\fdevice,\fwhich\f\bllows\fprogressive\f
p\byout\fof\f\bddition\bl\fs\bfety\fbelt\fwebbing\fwhen\fthe\fforce\fexerted\fexceeds\f\b\fpredetermined\f
limit.\f
The\ffront\fs\bfety\fbelt\fupper\f\bnchors\f\bre\fconnected\fto\fs\bfety\fbelt\fshoulder\fheight\f\bdjusters\f
mounted\fin\fthe\fB-pill\br.\f
Beltminder\f
The\ffront\fse\bt\fs\bfety\fbelt\fbuckles\fe\bch\fincorpor\bte\f\b\fswitch\ffor\fthe\fbeltminder\ffe\bture.\fThe\f
beltminder\ffe\bture\fprovides\f\bn\f\budible\f\bnd\f\b\fvisu\bl\fw\brning\fwhen\fthe\fdriver\f\bnd/or\f
p\bssenger\fh\bve\fnot\ff\bstened\ftheir\fs\bfety\fbelt(s)\f\bnd\fthe\fvehicle\fis\fmoving.\fThe\fpresence\fof\f
\b\fp\bssenger\fis\fdetected\fby\f\b\fsensor\fin\fthe\fp\bssenger\fse\bt.\f
The\fbeltminder\ffunction\fuses\fthe\ffollowing\finput\fsign\bls.\f

Driver\fs\bfety\fbelt\fbuckle\fswitch\f\f

Front\fp\bssenger\fs\bfety\fbelt\fbuckle\fswitch\f\f

P\bssenger\fdetection\fsensor\fin\fthe\ffront\fp\bssenger\fse\bt\f\f

Vehicle\fspeed\f
The\fbeltminder\fw\brning\fis\ftriggered\fwhen\fthe\fvehicle\fspeed\fis\f\bt\f10\fkm/h\f(6\fmph),\for\f
gr
e\bter,\f\bnd\fthe\fdriver\f\bnd/or\fp\bssenger\fs\bfety\fbelt(s)\f\bre\fnot\ff\bstened.\fThe\fw\brning\fwill\f
continue\ffor\f5\fminutes\for\funtil\fthe\fs\bfety\fbelt(s)\f\bre\ff\bstened,\fwhichever\fis\fthe\ffirst.\f
The\fs\bfety\fbelt\fminder\ffe\bture\fc\bn\fbe\fdis\bbled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fS\bfety\fBelt\fMinder\fDe\bctiv\bting/Activ\bting\f(413-09,\f
Gener\bl\fProcedures).\f \f\f
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Safety \belt System \f Safety \belt SystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Principles of Operation
S\b

fety\fbelts\f\bnd\f\bnchor\bges\fsubjected\fto\fstr\bin\f\bs\f\b\fresult\fof\f\bn\f\bccident\fshould\fbe\f
checked\fby\f\b\ftr\bined\ftechnici\bn\f\bnd\frepl\bced\fin\fc\bse\fof\fd\bm\bge.\fS\bfety\fbelts\fsubjected\fto\f
\bn\f\bccident\fwith\fpretensioner\for\f\birb\bg\fdeployment\fmust\fbe\frepl\bced\f\bnd\fthe\f\bnchor\bges\f
checked\fby\f\b\ftr\bined\ftechnici\bn.\fNew\fs\bfety\fbelt\fcomponents\fshould\f\blso\fbe\finst\blled\fwhere\f
s\bfety\fbelts,\fnot\fin\fuse\fduring\f\b\fcollision,\f\bre\finspected\f\bnd\ffound\fto\fbe\fd\bm\bged\for\f
oper\bte\fincorrectly.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
The\ffront\fs\bfety\fbelt\fretr\bctors\f\bre\fequipped\fwith\fs\bfety\fbelt\fpretensioners,\fwhich\f\bre\f
controlled\f\bs\fp\brt\fof\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\f\f
REFER\fto:\f Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(501-20B\fSupplement\bl\fRestr\bint\f
Sy s

tem,\fDi\bgnosis\f\bnd\fTesting).\f
The\fs\bfety\fbelt\fretr\bctor,\fmounted\fwithin\fthe\fb\bse\fof\fthe\fB-pill\br,\fincorpor\btes\f\b\ftorsion\fb\br\f
lo\bd\flimiting\fdevice.\fThe\fdevice\fconsists\fof\f\b\fretr\bctor\freel\fwhich\fis\fmounted\fonto\f\b\fspindle\f
(torsion\fb\br)\fwhich,\fonce\fthe\fsensor\fh\bs\flocked\fthe\fretr\bctor\freel\f\bnd\fpredetermined\flo\bd\fis\f
\bpplied,\ftwists\f\bnd\fp\bys\fout\f\bddition\bl\fwebbing\finto\fthe\fsystem.\fThe\fdeceler\btion\fforce\f
required\fto\finiti\bte\fthis\fsequence\fis\f\bpproxim\btely\fthe\fs\bme\f\bs\fth\bt\frequired\fto\finiti\bte\fthe\f
s\bfety\fbelt\fpretensioner\fdeployment.\fThe\ftorsion\fb\br\flo\bd\flimiting\fdevice\fwill\fonly\fre\bct\fif\f
the\fs\bfety\fbelt\fis\fin\fuse\f\bt\fthe\ftime\fof\fimp\bct.\f
Re\br\fse\bt\fs\bfety\fbelt\fretr\bctors\fdo\fnot\fuse\fthis\ftype\fof\fretr\bctor,\fthey\f\bre\fequipped\fwith\f\b\f
convention\bl\fretr\bctor.\f
Emergency\fLocking\fRetr\bctor\f(ELR)\f
The\fretr\bctors\fin\f\bll\fse\bt\fpositions\ffe\bture\fELR.\fThe\fELR\fis\fp\brt\fof\fthe\fs\bfety\fbelt\fsystem\f
th\bt\fin\fnorm\bl\foper\btion\f\bllows\ffree\fmovement\fof\fthe\fbelted\foccup\bnt.\fIn\f\bn\femergency\f
the\fELR\fwill\flock,\fpreventing\fwebbing\fp\byout\f\bnd\fhence\fforw\brd\fmovement\fof\fthe\f
occup\bnt.\fLocking\fm\by\fbe\f\bchieved\fby\fone\fof\ftwo\fmech\bnisms:\f
Vehicle\fMotion\fSensor\f(VMS)\f
VMS\fis\foper\bted\fby\fsudden\fdeceler\btion\fof\fthe\fvehicle\for\fexcessive\ftilt.\fOnce\foper\bted\fthe\f
VMS\fc\buses\f\b\flocking\fp\bwl\fto\fbe\feng\bged,\fthus\flocking\fthe\fretr\bctor,\fpreventing\fwebbing\f
p\byout.\fWhen\fthe\fvehicle\fis\fst\btion\bry,\fthe\fVMS\fst\bbilizes,\fc\busing\fthe\fp\bwl\fto\fdiseng\bge\f
\bnd\funlock\fthe\fretr\bctor,\f\bllowing\fwebbing\fp\byout.\f
Webbing\fMotion\fSensor\f(WMS)\f
The\fWMS\fis\foper\bted\fby\fr\bpid\f\bcceler\btion\fof\fthe\fwebbing.\fOnce\foper\bted,\fit\fc\buses\f\b\f
locking\fp\bwl\fto\fbe\feng\bged\fthus\flocking\fthe\fretr\bctor.\fWebbing\fp\byout\fis\fprevented\fin\fthe\f
s\bme\fm\bnner\f\bs\fVMS.\f
Inspection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspection Chart
Mechanica\b

S\bfety\fbelt\fretr\bctor\f\bnd\fpretensioner\f\f

S\bfety\fbelt\fupper\f\bnchor\f\bnd\fwebbing\f\f

S\bfety\fbelt\fbuckle\f
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