engine FORD SUPER DUTY 2015 3.G Repair Manual

TRAILER SWAY CONTROL (IF
EQUIPPED)
WARNING
Turning off trailer sway controlincreases the risk of loss of vehiclecontrol, serious injury or death. Forddoes not recommend disabling this featureexcept in situations where speed reductionmay be detrimental (such as hill climbing),the driver has significant trailer towingexperience, and can control trailer swayand maintain safe operation.
Note:This feature does not prevent trailersway, but reduces it once it begins.
Note:This feature cannot stop all trailersfrom swaying.
Note:In some cases, if vehicle speed is toohigh, the system may activate multipletimes, gradually reducing vehicle speed.
This feature applies your vehicle brakes atindividual wheels and, if necessary, reducesengine power. If the trailer begins to sway,the stability control light flashes and themessage TRAILER SWAY REDUCESPEED appears in the information display.The first thing to do is slow your vehicledown, then pull safely to the side of theroad and check for proper tongue load andtrailer load distribution. See LoadCarrying (page 178).
RECOMMENDED TOWING
WEIGHTS
Note:Do not exceed a trailerweight of 5000 pounds (2268kilograms) when towing with, orby, bumper only.
Note:Make sure to take intoconsideration trailer frontal area.Do not exceed 60 feet2 (5.6
meters2) trailer frontal area.
Note:Exceeding this limitationmay significantly reduce theperformance of your towingvehicle. Selecting a trailer with alow aerodynamic drag and roundedfront design helps optimizeperformance and fuel economy.
Note:For high altitude operation,reduce the gross combined weightby 2% per 1000 feet (300 meters)starting at the 1000 foot (300meter) elevation point.
Note:Certain states requireelectric trailer brakes for trailersover a specified weight. Be sure tocheck state regulations for thisspecified weight. The maximumtrailer weights listed may be limitedto this specified weight, as yourvehicle's electrical system may notinclude the wiring connectorneeded to use electric trailerbrakes.
Your vehicle may tow a class I, II,III and IV trailer or fifth-wheeltrailer provided the maximumtrailer weight is less than or equalto the maximum trailer weightlisted for your vehicleconfiguration on the followingchart.
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Pickup and box delete
MaximumGCWRRear axle ratioEngineVehicle
19000 lb (8618kg)3.73
6.2L gas
F-25022000 lb (9979kg)4.30
23500 lb (10659kg)3.31, 3.556.7L diesel
19000 lb (8618kg)3.73
6.2L gasF-350 singlerear wheel22000 lb (9979kg)4.30
23500 lb (10659kg)3.31, 3.556.7L diesel
19500 lb (8845kg)3.73
6.2L gas
F-350 dual rearwheel
22500 lb (10206kg)4.30
31900 lb (14470kg)3.73
6.7L diesel35000 lb (15875
kg)*4.30
40000 lb (18144kg)4.306.7L dieselF-450
* Requires optional GCWR Package.
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Chassis cab
MaximumGCWRRear axle ratioEngineVehicle
19000 lb (8618kg)3.73
6.2L gasF-350 singlerear wheel22000 lb (9979kg)4.30
23500 lb (10659kg)3.736.7L diesel
19500 lb (8845kg)3.73
6.2L gasF-350 dual rearwheel22500 lb (10206kg)4.30
24500 lb (11113kg)3.73, 4.106.7L diesel
26000 lb (11793kg)4.886.8L gas
F-45026000 lb (11793kg)4.10
6.7L diesel30000 lb
(13608 kg)*4.30
26000 lb (11793kg)4.886.8L gas
F-550 (17500/18000 lbGVWR)
26000 lb (11793kg)4.10
6.7L diesel35000 lb (15875
kg)*4.30
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Chassis cab
MaximumGCWRRear axle ratioEngineVehicle
26000 lb (11793kg)4.886.8L gas
F-550 (19000/19500 lbGVWR)
26000 lb (11793kg)
4.886.7L diesel35000 lb (15875
kg)*
Calculating the MaximumLoaded Trailer Weight for YourVehicle
1.Start with the gross combinedweight rating for your vehiclemodel and axle ratio. See theprevious chart.
2.Subtract all of the followingthat apply to your vehicle:
•Vehicle curb weight
•Hitch hardware weight, such asa draw bar, ball, locks or weightdistributing hardware
•Driver weight
•Passenger(s) weight
•Payload, cargo and luggageweight
•Aftermarket equipment weight.
This equals the maximum loadedtrailer weight for this combination.
Note:The trailer tongue load isconsidered part of the payload foryour vehicle. Reduce the totalpayload by the final trailer tongueweight.
Note:Consult an authorized dealerto determine the maximum trailer
weight allowed for your vehicle ifyou are not sure.
ESSENTIAL TOWING CHECKS
Follow these guidelines for safetowing:
•Do not tow a trailer until youdrive your vehicle at least 1000miles (1600 kilometers).
•Consult your local motorvehicle laws for towing a trailer.
•See the instructions includedwith towing accessories for theproper installation andadjustment specifications.
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•When you switch the engineoff, the controller output isdisabled and the display andmodule shut down. Thecontroller module and displayturn on when you switch theignition on.
•The trailer brake controller isonly a factory-installed ordealer-installed item. Ford isnot responsible for warranty orperformance of the controllerdue to misuse or customerinstallation.
Trailer Lamps
WARNING
Never connect any trailerlamp wiring to the vehicle'stail lamp wiring; this may damagethe electrical system resulting infire. Contact your authorizeddealer as soon as possible forassistance in proper trailer towwiring installation. Additionalelectrical equipment may berequired.
Trailer lamps are required on mosttowed vehicles. Make sure allrunning lights, brake lights, turnsignals and hazard lights areworking.
Using a Step Bumper (IfEquipped)
The rear bumper is equipped withan integral hitch and only requiresa ball with a one-inch (25.4millimeter) shank diameter. Thebumper has a 5000-pound (2268kilogram) trailer weight and a500-pound (227 kilogram) tongueweight capacity
If it is necessary to relocate thehitch ball position, you must installa frame-mounted trailer hitch.
Before Towing a Trailer
Practice turning, stopping andbacking up to get the feel of yourvehicle-trailer combination beforestarting on a trip. When turning,
make wider turns so the trailerwheels clear curbs and otherobstacles.
When Towing a Trailer
•Do not drive faster than 70mph (113 km/h) during the first500 miles (800 kilometers).
•Do not make full-throttlestarts.
•Check your hitch, electricalconnections and trailer wheel
lug nuts thoroughly after youhave traveled 50 miles (80kilometers).
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•When stopped in congested orheavy traffic during hotweather, place the gearshift inposition P to aid engine andtransmission cooling and tohelp A/C performance.
•Turn off the speed control withheavy loads or in hilly terrain.The speed control may turn offautomatically when you aretowing on long, steep grades.
•Shift to a lower gear whendriving down a long or steephill. Do not apply the brakescontinuously, as they mayoverheat and become lesseffective.
•If your transmission is equippedwith a Grade Assist orTow/Haul feature, use thisfeature when towing. Thisprovides engine braking andhelps eliminate excessivetransmission shifting foroptimum fuel economy andtransmission cooling.
•If your vehicle is equipped withAdvanceTrac with RSC, thissystem may turn on duringtypical cornering maneuverswith a heavily loaded trailer.This is normal. Turning thecorner at a slower speed whiletowing may reduce thistendency.
•If you are towing a trailerfrequently in hot weather, hillyconditions, at the grosscombined weight rating (or anycombination of these factors),consider refilling your rear axlewith synthetic gear lubricant (ifthe axle is not already filledwith it). See Capacities andSpecifications (page 301).
•Allow more distance forstopping with a trailerattached. Anticipate stops andbrake gradually.
•Avoid parking on a grade.However, if you must park on agrade:
1.Turn the steering wheel topoint your vehicle tires awayfrom traffic flow.
2.Set your vehicle parking brake.
3.Place the automatictransmission in position P.
4.Place wheel chocks in frontand back of the trailer wheels.(Chocks not included withvehicle.)
Your vehicle may be equippedwith a temporary or conventionalspare tire. A "temporary" spare tireis different in size (diameter orwidth), tread-type (All-Season orAll Terrain) or is from a differentmanufacturer than the road tireson your vehicle. Consultinformation on the tire label orSafety Compliance label forlimitations when using.
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BREAKING-IN
You need to break in new tires forapproximately 300 miles (480kilometers). During this time, your vehiclemay exhibit some unusual drivingcharacteristics.
Avoid driving too fast during the first 1000miles (1600 kilometers). Vary your speedfrequently and change up through thegears early. Do not labor the engine.
Do not tow during the first 1000 miles(1600 kilometers).
ECONOMICAL DRIVING
Your fuel economy is affected by severalthings, such as how you drive, theconditions you drive under, and how youmaintain your vehicle.
You may improve your fuel economy bykeeping these things in mind:
•Accelerate and slow down in a smooth,moderate fashion.
•Drive at steady speeds withoutstopping.
•Anticipate stops; slowing down mayeliminate the need to stop.
•Combine errands and minimizestop-and-go driving.
•Close the windows for high-speeddriving.
•Drive at reasonable speeds (travelingat 55 mph [88 km/h] uses 15% lessfuel than traveling at 65 mph [105km/h]).
•Keep the tires properly inflated and useonly the recommended size.
•Use the recommended engine oil.
•Perform all regularly scheduledmaintenance.
Avoid these actions; they reduce your fueleconomy:
•Sudden accelerations or hardaccelerations.
•Revving the engine before turning it off.
•Idle for periods longer than one minute.
•Warm up your vehicle on coldmornings.
•Use the air conditioner or frontdefroster.
•Use the speed control in hilly terrain.
•Rest your foot on the brake pedal whiledriving.
•Drive a heavily loaded vehicle or tow atrailer.
•Carry unnecessary weight(approximately 1 mpg [0.4 km/L] islost for every 400 lb [180 kilogram] ofweight carried).
•Driving with the wheels out ofalignment.
Conditions
•Heavily loading a vehicle or towing atrailer may reduce fuel economy at anyspeed.
•Adding certain accessories to yourvehicle (for example bug deflectors,rollbars, light bars, running boards, skiracks or luggage racks) may reducefuel economy.
•To maximize the fuel economy, drivewith the tonneau cover installed (ifequipped).
•Using fuel blended with alcohol maylower fuel economy.
•Fuel economy may decrease with lowertemperatures during the first 8–10miles (12–16 kilometers) of driving.
•Driving on flat terrain offers improvedfuel economy as compared to drivingon hilly terrain.
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•Transmissions give their best fueleconomy when operated in the topcruise gear and with steady pressureon the gas pedal.
•Four-wheel-drive operation (ifequipped) is less fuel efficient thantwo-wheel-drive operation.
•Close the windows for high-speeddriving.
DRIVING THROUGH WATER
Note:Driving through deep water abovethe recommended levels can cause vehicledamage.
If driving through deep or standing wateris unavoidable, proceed very slowly. Neverdrive through water that is higher than thebottom of the wheel rims (for cars) or thebottom of the hubs (for trucks).
When driving through water, traction orbrake capability may be limited. Also,water may enter your engine’s air intakeand severely damage your engine or yourvehicle may stall.
Once through the water, always dry thebrakes by moving your vehicle slowly whileapplying light pressure on the brake pedal.Wet brakes do not stop the vehicle asquickly as dry brakes.
FLOOR MATS
WARNINGS
Always use floor mats that aredesigned to fit the foot well of yourvehicle, leaving the pedal areaunobstructed, and which can be firmlysecured to retention posts so that theycannot slip out of position and interferewith the pedals or impair safe operation ofyour vehicle in other ways.
Incorrectly fitted floor mats cancause the accelerator pedal tobecome stuck in the open position.This can cause loss of vehicle control.
Always correctly install the floormats to the retention posts so thatthey cannot slip out of position orobstruct pedal operation.
Do not place unsecured floor matsor any other covering in the foot well.
Do not place additional floor matsor any other covering on top of theoriginal floor mats. This will reducethe pedal clearance and interfere with thepedal operation.
Do not allow objects to fall orbecome trapped under the pedals ofyour vehicle. This can cause loss ofvehicle control.
Carry out regular inspections to makesure the floor mats are secure.
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To install the floor mats, position the floormat eyelet over the retention post andpress down to lock in position.
Remove in reverse order.
SNOWPLOWING
Ford recommends that the Super DutyF-Series used for snow removal includethe snowplow package option.
Installing the Snowplow
Weight limits and guidelines for selectingand installing the snowplow are in the FordTruck Body Builders Layout Book,snowplow section, found atwww.fleet.ford.com/truckbbas. A typicalinstallation affects the following:
•Certification to government safety lawssuch as occupant protection and airbagdeployment, braking, and lighting. Lookfor an Alterer’s Label on the vehiclefrom the snowplow installer certifyingthat the installation meets allapplicable Federal Motor VehicleSafety Standards (FMVSS).
•The Total Accessory Reserve Capacity(TARC) is on the lower right side of thevehicle’s Safety ComplianceCertification Label. This applies toFord-completed vehicles of 10,000pounds (4,536 kilograms) GVWR orless. This is the weight ofpermanently-attached auxiliaryequipment, such as snowplowframe-mounting hardware, that canbe added to the vehicle and satisfyFord compliance certification toFMVSS. Exceeding this weight mayrequire the auxiliary equipment installeradditional safety certificationresponsibility. The Front AccessoryReserve Capacity (FARC) is forcustomer convenience.
•Rear ballast weight behind the rearaxle may be required to preventexceeding the FGAWR, and providefront-to-rear weight balance for properbraking and steering.
•Front wheel toe may requirere-adjustment to prevent prematureuneven tire wear. Specifications are inthe Ford Workshop Manual.
•Headlight aim may requirere-adjustment.
•The tire air pressures recommendedfor general driving are on the vehicle’sSafety Certification Label. Themaximum cold inflation pressure forthe tire and associated load rating ison the tire sidewall. Tire air pressuremay require re-adjustment within thesepressure limits to accommodate theadditional weight of the snowplowinstallation.
•Federal and some local regulationsrequire additional exterior lamps forsnowplow-equipped vehicles. Consultyour authorized dealer for additionalinformation.
Operating the Vehicle with theSnowplow Attached
Note:Do not use your vehicle for snowremoval until you have driven at least 500miles (800 kilometers).
Ford recommends vehicle speed does notexceed 44.7 mph (72 km/h) whensnowplowing.
The attached snowplow blade restrictsairflow to the radiator, and may cause theengine to run at a higher temperature:Attention to engine temperature isespecially important when outsidetemperatures are above freezing. Anglethe blade to maximize airflow to theradiator and monitor engine temperatureto determine whether a left or right angleprovides the best performance.
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Follow the severe duty schedule in yourScheduled Maintenance information forengine oil and transmission fluid changeintervals.
Snowplowing with your AirbagEquipped Vehicle
WARNINGS
Do not attempt to service, repair, ormodify the airbag supplementalrestraint system (SRS) or its fuses.See your Ford or Lincoln Mercury dealer.
Additional equipment such assnowplow equipment may affect theperformance of the airbag sensorsincreasing the risk of injury. Please refer tothe Body Builders Layout Book forinstructions about the appropriateinstallation of additional equipment.
All occupants of the vehicle,including the driver, should alwaysproperly wear their safety belts, evenwhen provided with an airbagsupplemental restraint system (SRS).
Your vehicle is equipped with a driver andpassenger airbag supplemental restraintsystem. The supplemental restraint systemwill activate in certain frontal and offsetfrontal collisions when the vehicle sustainssufficient frontal deceleration.
Careless or high speed driving whileplowing snow that results in sufficientvehicle decelerations can deploy theairbag. Such driving also increases the riskof accidents
Never remove or defeat the trippingmechanisms designed into the snowremoval equipment by its manufacturer.Doing so may cause damage to the vehicleand the snow removal equipment as wellas possible airbag deployment.
Engine temperature while plowing
When driving with a plow, your engine mayrun at a higher temperature than normalbecause the attached snowplow blade willrestrict airflow to the radiator.
•If you are driving more than 14.91 mi(24 km) at temperatures abovefreezing, angle the plow blade eitherfull left or full right to providemaximum airflow to the radiator.
•If you are driving less than 14.91 mi(24 km) at speeds up to 44.7 mph(72 km/h) in cold weather, you will notneed to worry about blade position toprovide maximum airflow.
Transmission operation whileplowing
WARNING
Do not spin the wheels at over34.2 mph (55 km/h). The tires mayfail and injure a passenger orbystander.
•Shift transfer case to 4L (4WD Low)when plowing in small areas at speedsbelow 5 mph (8 km/h).
•Shift transfer case to 4H (4WD High)when plowing larger areas or light snowat higher speeds. Do not exceed 15 mph(24 km/h).
•Do not shift the transmission from aforward gear to R (Reverse) until theengine is at idle and the wheels havestopped.
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