ignition FORD SUPER DUTY 2023 Service Manual

ACCESSING THE PASSIVE KEY
BACKUP POSITION
If you are unable to start your vehicle,locate the backup slot in one of twopositions:
Vehicles with center console storage:
1.Remove the mat from the centerconsole storage area.
2.Place the remote control in the backupslot with the buttons facing toward therear of the vehicle.
3.Press the brake pedal.
4.Press the push button ignition switchto start the vehicle.
Vehicles without center console storage:
1.Raise the center armrest storage lid.
2.Place the remote control in the backupslot with the buttons facing toward therear of the vehicle.
3.Press the brake pedal.
4.Press the push button ignition switchto start the vehicle.
STARTING AND STOPPING
THE ENGINE –
TROUBLESHOOTING
STARTING AND STOPPING THEENGINE – WARNING LAMPS
Malfunction Indicator Lamp
If it illuminates when the engineis running, the on-boarddiagnostics system is detectinga malfunction of the vehicle emissioncontrol system.
If it flashes, engine misfire could beoccurring. Increased exhaust gastemperatures could damage the catalyticconverter or other vehicle components.Avoid heavy acceleration and deceleration,and have your vehicle checked as soon aspossible.
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Powertrain Warning Lamp
If it illuminates when the engineis running, this indicates apowertrain or four-wheel drivefault. If it flashes when you are driving,immediately reduce the vehicle speed.Avoid heavy acceleration and deceleration,and have your vehicle checked as soon as
possible.
If both lamps illuminate when the engineis running, stop your vehicle as soon as itis safe to do so. Continuing to drive yourvehicle could cause reduced power or theengine to stop. Switch the ignition off andattempt to restart the engine. Have yourvehicle checked as soon as possible.
STARTING AND STOPPING THE ENGINE – INFORMATION MESSAGES
ActionMessage
Displays if you exceed the starting time limit. You cannotattempt to start the engine for 15 minutes. If you cannot startthe engine after 15 minutes passes, have your vehicle imme-diately checked.
Cranking Time Exceeded
Displays if you are unable to start your vehicle with a correctlycoded key. The system has detected a fault that requiresservice. Have your vehicle checked as soon as possible.
Starting System Fault
Displays if the system does not detect a valid passive key.No Key Detected
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Why can I not start the engine?
•If you cannot start the engine, do thefollowing:
1.Fully press the brake pedal or theclutch pedal.
Note:Make sure that the parking brake isapplied.
Note:Make sure that the transmission is inpark (P) or neutral (N).
2.Press the push button ignition switchuntil the engine starts.
Why does the system not detect apassive key?
•If the system does not detect a passivekey and you are unable to start theengine, insert the passive key into thebackup position and press the pushbutton ignition switch to start theengine. See Accessing the PassiveKey Backup Position (page 209).
STARTING AND STOPPING THEENGINE – FREQUENTLY ASKEDQUESTIONS - GASOLINE,VEHICLES WITHOUT: PUSHBUTTON START
Why is the engine idle speed highwhen I am starting the engine?
•The speed at which the engine idlesimmediately after starting is optimizedto minimize vehicle emissions andmaximize cabin comfort and fueleconomy.
Why does the engine not crank?
•You can only attempt to start theengine for a limited amount of timebefore the starting system temporarilydisables. If you exceed the starting timelimit, a message may appear and youcannot attempt to start the engine forat least 15 minutes.
Why do I experience differentdriving characteristics?
•If you disconnect the battery, yourvehicle may exhibit some unusualdriving characteristics forapproximately 5 mi (8 km) after youreconnect it. This is because the enginemanagement system must realignitself with the engine. You candisregard any unusual drivingcharacteristics during this period.
Why can I not start the engine?
If you cannot start the engine after 3attempts, wait 10 seconds and do thefollowing:
1.Fully press the brake pedal or theclutch pedal.
Note:Make sure that the parking brake isapplied.
Note:Make sure that the transmission is inpark (P) or neutral (N).
2.Fully press the accelerator pedal andhold it there.
3.Turn the key to position III and waituntil the engine stops cranking.
4.Release the accelerator pedal.
5.Turn the key to position III.
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STARTING AND STOPPING THEENGINE – FREQUENTLY ASKEDQUESTIONS - GASOLINE,VEHICLES WITH: PUSH BUTTONSTART
Why is the engine speed high whenI am starting the engine?
•The speed at which the engine idlesimmediately after starting is optimizedto minimize vehicle emissions andmaximize cabin comfort and fueleconomy.
Why does the engine not crank?
•You can only attempt to start theengine for a limited amount of timebefore the starting system temporarilydisables. If you exceed the starting timelimit, a message may appear and youcannot attempt to start the engine forat least 15 minutes.
Why do I experience differentdriving characteristics?
•If you disconnect the battery, yourvehicle may exhibit some unusualdriving characteristics forapproximately 5.0 mi (8 km) after youreconnect it. This is because the enginemanagement system must realignitself with the engine. You candisregard any unusual drivingcharacteristics during this period.
Why can I not start the engine?
If you cannot start the engine after 3attempts, wait 10 seconds and do thefollowing:
1.Fully press the brake pedal or theclutch pedal.
Note:Make sure that the parking brake isapplied.
Note:Make sure that the transmission is inpark (P) or neutral (N).
2.Fully press the accelerator pedal andhold it there.
3.Press the push button ignition switch.
Note:The engine cranks for a short periodof time and then it stops.
4.Release the accelerator pedal.
5.Press the push button ignition switch.
Why does the system not detect apassive key?
•If the system does not detect a passivekey and you are unable to start theengine, insert the passive key into thebackup position and press the pushbutton ignition switch to start theengine. See Accessing the PassiveKey Backup Position (page 209).
STARTING AND STOPPING
THE ENGINE VIDEOS
Push-Button Start: F-Series Diesel
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Use the following guidelines to avoidelectrostatic charge build-up, which canproduce a spark, when filling anungrounded fuel container:
•Only use an approved fuel container totransfer fuel to your vehicle. Place thecontainer on the ground when filling it.
•Do not fill a fuel container when it isinside your vehicle (including the cargoarea).
•Keep the fuel pump nozzle in contactwith the fuel container when filling it.
•Do not use a device that holds the fuelpump nozzle lever in the fill position.
ADDING FUEL FROM A PORTABLEFUEL CONTAINER
WARNING: Do not pry open thefuel tank filler valve. This could damagethe fuel system. Failure to follow thisinstruction could result in fire, personalinjury or death.
WARNING: Do not dispose of fuelin the household refuse or the publicsewage system. Use an authorized wastedisposal facility.
When refueling the vehicle fuel tank froma fuel container, do the following:
1.Fully open the fuel filler door.
2.Turn the fuel filler capcounterclockwise and remove it.
3.Add fuel to your vehicle from the fuelcontainer.
4.To replace the fuel filler cap, turn itclockwise until you feel a strongresistance and it clicks.
5.Fully close the fuel filler door.
Note:If your vehicle runs out of fuel add aminimum of 1.3 gal (5 L) of fuel to restartthe engine.
Note:You may need to switch the ignitionfrom off to on several times after refuelingto allow the fuel system to pump the fuelfrom the tank to the engine. Whenrestarting, cranking time takes a fewseconds longer than normal.
REFUELING
REFUELING SYSTEM OVERVIEW
Fuel filler door.A
Fuel cap.B
Fuel tank filler pipe.C
REFUELING YOUR VEHICLE
WARNING: When refueling alwaysshut the engine off and never allowsparks or open flames near the fuel tankfiller valve. Never smoke or use a cellphone while refueling. Fuel vapor isextremely hazardous under certainconditions. Avoid inhaling excess fumes.
WARNING: Fuel vapor burnsviolently and a fuel fire can cause severeinjuries.
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Failure to perform active or manualregeneration when instructed could resultin a clogged diesel particulate filter. If thediesel particulate filter fills beyond theregeneration threshold, your vehicledisables the ability for active and manualregeneration. This could result inirreversible damage your vehicle Warrantymay not cover.
DIESEL PARTICULATE FILTER
REQUIREMENTS
The diesel particulate filter on your vehiclerequires periodic regeneration to maintainits correct function.
If your journeys meet one of the followingconditions:
•You drive only short distances.
•You frequently switch the ignition onand off.
•Your journeys contain a high level ofacceleration and deceleration.
You must carry out occasional trips withthe following conditions to assist theregeneration process:
•Drive your vehicle in more favorableconditions, which you will find at highervehicle speeds in normal driving, on amain road or freeway for a minimumof 20 minutes. This drive may includeshort stops that will not affect theregeneration process.
•Avoid prolonged idling and observespeed limits and road conditions.
•Do not switch the ignition off.
•Select a suitable gear to ideallymaintain engine speed between 1500and 3000 RPM.
DIESEL PARTICULATE FILTER
MANUAL REGENERATION
WHAT IS DIESEL PARTICULATEFILTER MANUAL REGENERATION
Diesel particulate filter manualregeneration allows you to manually startregeneration of the diesel particulate filterat idle to clean the filter.
Note:If you are not sure whether yourvehicle has this feature, contact yourauthorized dealer.
DIESEL PARTICULATE FILTERMANUAL REGENERATIONPRECAUTIONS
WARNING: Stay clear of theexhaust tailpipe during regeneration. Hotexhaust gases can burn you badly.
You may not be able to use manualregeneration if the service engine soonwarning lamp appears in the informationdisplay.
Note:During the use of manualregeneration, you may observe a lightamount of white smoke. This is normal.
DIESEL PARTICULATE FILTERMANUAL REGENERATIONREQUIREMENTS
You can use the manual regenerationfeature when a message appears in theinformation display and you are not ableto drive in a manner that allows effectiveautomatic active regeneration or if youchoose to manually start the regenerationof the diesel particulate filter while thevehicle is idle.
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WHAT IS THE CATALYTIC
CONVERTER
The catalytic converter is part of yourvehicle's emissions system and filtersharmful pollutants from the exhaust gas.
CATALYTIC CONVERTER
PRECAUTIONS
WARNING: Do not park, idle ordrive your vehicle on dry grass or otherdry ground cover. The emission systemheats up the engine compartment andexhaust system, creating the risk of fire.
WARNING: The normal operatingtemperature of the exhaust system isvery high. Never work around or attemptto repair any part of the exhaust systemuntil it has cooled. Use special care whenworking around the catalytic converter.The catalytic converter heats up to a veryhigh temperature after only a shortperiod of engine operation and stays hotafter the engine is switched off.
WARNING: Exhaust leaks mayresult in entry of harmful and potentiallylethal fumes into the passengercompartment. If you smell exhaustfumes inside your vehicle, have yourvehicle inspected immediately. Do notdrive if you smell exhaust fumes.
To avoid damaging the catalytic converter:
•Do not crank the engine for more than10 seconds at a time.
•Do not run the engine with a spark pluglead disconnected.
•Do not push-start or tow-start yourvehicle. Use booster cables. See JumpStarting the Vehicle (page 422).
•Use the correct fuel. See Fuel andRefueling (page 214).
•Do not switch the ignition off when yourvehicle is moving.
•Avoid running out of fuel.
•Have the items listed in scheduledmaintenance information performedaccording to the specified schedule.
Note:Do not make any unauthorizedchanges to your vehicle or engine. By law,vehicle owners and anyone whomanufactures, repairs, or services a fleet ofvehicles are not permitted to intentionallyremove an emission control device orprevent it from working.
CATALYTIC CONVERTER –
TROUBLESHOOTING
CATALYTIC CONVERTER –WARNING LAMPS
Your vehicle has an on-board diagnosticssystem that monitors the emission controlsystem. If any of the following warninglamps illuminate, this may indicate thatthe on-board diagnostics system hasdetected an emission control systemmalfunction.
Continuing to drive your vehicle may causereduced power or the engine to stop.Failure to respond to a warning lamp maycause damage that your vehicle Warrantymay not cover. Have your vehicle checkedas soon as possible.
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AUTOMATIC TRANSMISSION
PRECAUTIONS
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
WARNING: When your vehicle isstationary, keep the brake pedal fullypressed when shifting gears. Failure tofollow this instruction could result inpersonal injury, death or propertydamage.
WARNING: Do not apply the brakepedal and accelerator pedalsimultaneously. Applying both pedalssimultaneously for more than a fewseconds will limit engine performance,which may result in difficulty maintainingspeed in traffic and could lead to seriousinjury.
AUTOMATIC TRANSMISSION
POSITIONS
PARK (P)
WARNING: Shift into park (P) onlywhen your vehicle is stationary.
In park (P) power is not transmitted to thedriven wheels.
Note:A tone sounds if you attempt to exityour vehicle without the vehicle in park (P).
Note:Your vehicle may not shift out of park(P) if the 12 V battery has run out of charge.
Note:Your vehicle may not shift out of park(P) if a fuse is blown.
Note:Your vehicle may not shift out of park(P) unless the key or remote control is insideyour vehicle.
Note:The electronic parking brake couldapply when you power your vehicle on withthe selector in park (P).
Note:The electronic parking brake couldapply if you shift to park (P) without fullypressing the brake pedal.
Note:The electronic parking brake couldapply if you shift to park (P) on a slope.
Note:Do not manually release the parkingbrake when the selector is in park (P). SeeAutomatically Releasing the ElectricParking Brake (page 254).
REVERSE (R)
WARNING: Shift into reverse (R)only when your vehicle is stationary.
In reverse (R) power is transmitted to thedriven wheels.
NEUTRAL (N)
WARNING: In neutral (N) yourvehicle is free to roll.
In neutral (N) power is not transmitted tothe driven wheels.
DRIVE (D)
In drive (D) power is transmitted to thedriven wheels.
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FOUR-WHEEL DRIVE
PRECAUTIONS
WARNING: Vehicles with a highercenter of gravity (utility and four-wheeldrive vehicles) handle differently thanvehicles with a lower center of gravity(passenger cars). Avoid sharp turns,excessive speed and abrupt steering inthese vehicles. Failure to drive cautiouslyincreases the risk of losing control of yourvehicle, vehicle rollover, personal injuryand death.
WARNING: Do not becomeoverconfident in the ability of four-wheeldrive vehicles. Although a four-wheeldrive vehicle may accelerate better thana two-wheel drive vehicle in low tractionsituations, it won't stop any faster thantwo-wheel drive vehicles. Always driveat a safe speed.
Truck and utility vehicles can differ fromsome other vehicles. Your vehicle could behigher to allow it to travel over roughterrain without getting stuck or damagingunderbody components. The differencesthat make your vehicle so versatile alsomake it handle differently than an ordinarypassenger car. Always maintain steeringwheel control, especially in rough terrain.Since sudden changes in terrain can resultin abrupt steering wheel motion, make sureyou grip the steering wheel from theoutside. Do not grip the spokes. Drivecautiously to avoid vehicle damage fromconcealed objects such as rocks andstumps. Drive slower in strong crosswindswhich can affect the normal steeringcharacteristics of your vehicle. Beextremely careful when driving onpavement made slippery by loose sand,water, gravel, snow or ice.
Note:Your vehicle may come with a frontair dam that can become damaged (due toreduced ground clearance) when taking yourvehicle off-road. This air dam can be takenoff by removing 15 bolts.
Parking
WARNING: If the parking brake isfully released, but the brake warninglamp remains illuminated, the brakesmay not be working properly. Have yourvehicle checked as soon as possible.
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
On some four-wheel drive vehicles, whenthe transfer case is in the neutral (N)position, the engine and transmissiondisconnects from the rest of the driveline.Therefore, your vehicle is free to roll evenif the automatic transmission is in park (P).Do not leave the vehicle unattended withthe transfer case in the neutral (N)position. Always set the parking brake fullyand turn off the ignition when leaving yourvehicle.
FOUR-WHEEL DRIVE
LIMITATIONS
Do not use four-wheel drive high orfour-wheel drive low mode on dry, hardsurface roads. Doing so can produceexcessive noise, increase tire wear and candamage drive components. Four-wheeldrive high or four-wheel drive low modesare intended for consistently slippery orloose surfaces. Use of four low mode onthese surfaces could produce some noise,such as occasional clunks, but should not
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1.Park your vehicle on a level surface.
2.Look at the brake fluid reservoir to seewhere the brake fluid level is relativeto the MIN and the MAX marks on thereservoir.
Note:To avoid fluid contamination, thereservoir cap must remain in place and fullytight, unless you are adding fluid.
Only use fluid that meets ourspecifications. See Capacities andSpecifications (page 520).
BRAKE FLUID SPECIFICATION
See Brake Fluid Specification (page 539).
BRAKES –
TROUBLESHOOTING
BRAKES – WARNING LAMPS
WARNING: Driving your vehiclewith the warning lamp on is dangerous.A significant decrease in brakingperformance may occur. It may take youlonger to stop your vehicle. Have yourvehicle checked as soon as possible.Driving extended distances with theparking brake engaged can cause brakefailure and the risk of personal injury.
If the ABS indicator illuminateswhen you are driving, thisindicates a malfunction. Yourvehicle continues to have normal brakingwithout the anti-lock braking systemfunction. See an authorized dealer.
It also momentarily illuminates when youswitch the ignition on to confirm the lampis functional. If it does not illuminate whenyou switch the ignition on, or begins toflash at any time, have the system checkedby an authorized dealer.
The brake indicator momentarilyilluminates when you switch theignition on to confirm the lampis functional. It may also illuminate whenyou apply the parking brake and theignition is on. If it illuminates when yourvehicle is moving, make sure the parkingbrake is disengaged. If the parking brakeis disengaged, this indicates low brake fluidlevel or a brake system fault. See anauthorized dealer.
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