FORD TRANSIT 2006 7.G Body And Equipment Mounting Section Manual

1.11 Noise, Vibration and Harshness (NVH)
WARNING: Make sure that the
modified vehicle complies with all
relevant legal requirements.
CAUTION: The travel and function of
pedals must not be restricted.
Changes to the powertrain, engine, transmission,
exhaust, air intake system or tyres may influence
the exterior noise emission. Therefore the
exterior noise level of the converted vehicle has
to be verified.
The interior noise levels should not be
deteriorated by the conversion. Reinforce panels
and structures as appropriate to avoid vibrations.
Consider the usage of sound deadening material
on panels
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1.12 Vehicle Transportation Aids and Vehicle Storage
CAUTIONS:
Disconnect the battery if the vehicle
is to be stored for more than 30
days.
Make sure that the protective covers
are not removed from an incomplete
vehicle until the conversion is
started.
Make sure that components
removed during conversion are kept
clean and dry.
Make sure that components
removed during conversion are
refitted to the same vehicle.
In addition:
•The windscreen wipers should be lifted off the
glass and set right up.
•All air intakes should be closed.
•Increase normal tyre pressure by 0.5 bar.
•The hand brake system should not be used.
•Apply suitable wheel chock to prevent roll
away.
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1.13 Package and Ergonomics
1.13.1 General Component
Package Guidelines
WARNING: Do not modify, drill, cut
or weld any suspension
components, specifically the
steering gear system, subframe or
anti-roll bars, springs or shock
absorbers including mounting
brackets.
The Vehicle Converter has to ensure that
sufficient clearance is maintained under all drive
conditions to moving components such as axles,
fans, steering, brake system etc.
The Vehicle Converter is responsible for all
installed components during the conversion. The
durability has to be confirmed by appropriate test
procedures.
1.13.2 Driver Reach Zones
Controls and/or equipment required to be used
while driving should be located within easy reach
of the driver so as not to impair driver control
1.13.3 Driver Field of View
WARNING: Make sure that the
modified vehicle complies with all
relevant legal requirements.
1.13.4 Conversion Affects on
Parking Aids
WARNING: Ensure that monitors
mounted in the cabin meet the
interior package and safety
requirements
On conversions requiring a rear camera, the
reverse signal may be taken as described in the
electrical section, described in reversing lamps.
Refer to: 4.11 Exterior Lighting (page 116).
1.13.5 Aids for Vehicle Entry and
Exit
Steps
WARNINGS:
Make sure that the modified vehicle
complies with all relevant legal
requirements.
If this modification alters the
homologated dimensions, a new
approval may be necessary.
CAUTION: Make sure that
reinforcements are installed to
maintain the integrity of the original
body structure.
Steps can be ordered as an option on the base
vehicle. Please check for availability.
Where additional steps are installed the required
ground clearance line is to be maintained.
The Vehicle Converter must make sure that a
movable step is set in the stored position when
the vehicle is running. The step surface must be
non-slip.
Grab Handles
WARNING: Make sure that the
location of the no-drill zones are
checked before drilling.
CAUTION: Make sure that
reinforcements are installed to
maintain the integrity of the original
body structure.
Grab handles can be ordered as an option on
the base vehicle. Please check for availability.
NOTE: For further information please contact
your local National Sales Company
representative, or Local Ford Dealer. If they are
unable to help you then please contact the
Vehicle Converter Advisory Service at
[email protected].
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1.14 Package and Ergonomics—Specifications
1.14.1 Recommended Main Dimensions
WARNING: Do not modify the
wheelbase or add any type of frame
extension to vehicles fitted with
Interactive Vehicle Dynamics
(IVD)/Electronic Stability Program
ESP
NOTE: Extreme rear overhang may encourage
unacceptable loading conditions, which could
unload the front axle producing unacceptable
handling and braking characteristics
NOTE: When extending the length of the
wheelbase during conversion, do not increase
the overall length more than 50% of the
wheelbase of the donor vehicle. The maximum
legal overhang of the donor vehicle is 60%.
If a conversion requires more than 50% overhang,
please contact one of the below.
NOTE: For further information please contact
your local National Sales Company representative,
or Local Ford Dealer. If they are unable to help
you then please contact the Vehicle Converter
Advisory Service at [email protected].
The Special Vehicle Option 2.3m body Width pack
includes long arm mirrors and side repeater
lamps. Please check for availability.
FordTransit 2006.5 (April 2006–)
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Chassis Cab Body
FordTransit 2006.5 (April 2006–)
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Dimensions - not to exceed for Chassis Cab body Length
Long Wheel-
base 3954
Medium Wheel-
base 3504
Short Wheel-
base 3137
Wheelbase
Maximum allowable by territorial legislationMaximum recommended rear
overhang (requires self supporting
body or continuous sub frame).
A
252320731706Front outside of body to rear axle
- Single Cab
B
17091259-Front outside of body to rear axle
Double Cab
210021002100Maximum external body width
short mirror arms
C
230023002300Maximum external body width long
mirror arms
Maximum allowable by territorial legislation (We recom-
mend up to 2,4m over top of frame).
Maximum recommended external
body height (1) Rear Wheel Drive
(RWD) and Front Wheel Drive
(FWD)
D
25 minimumE
30 minimumF
Ensure local lighting legislation is maintainedG
Under run bar and towing couple legislation must be maintainedH
1.14.2 Recommended Nominal
Body Lengths for Chassis Cab
models
The following is the recommend method for
selecting best fit body lengths to suit the Chassis
Cab range, dependant on the load biases of the
conversion
Body lengths shown in the following charts are
given for guidance only, based on a minimum
specification chassis including driver, spare wheel
and full fuel. In the case of Uniformly Distributed
Load (UDL) figures the combined body and
payload Center of Gravity (CofG) is positioned
midway along the internal length of the body.
Body lengths are given as Nominal or Maximum.
Under most conditions the nominal body length
is recommended, maximum body length should
only be used when a nominal length body cannot
accommodate a specific load length requirement.
CAUTION: When considering
maximum length bodies, payload
latitude and flexibility will be reduced
as the available rear axle capacity
is used to the full. Non Uniformly
Distributed Load (UDL) loads that
are rearwards biased, should not be
used with maximum length bodies.
In order to achieve the largest load latitude
nominal (rearward biased) body lengths are the
primary recommendation. However recognizing
each body and its associated payload will have
an infinite number of CofG positions, in addition
to the large number of chassis specifications, it
is recommended that the chassis kerb weight
and plated weights are determined before a
weight distribution calculation is performed.
Chassis specification is assumed minimum with
base engine and drivetrain, any additional
equipment or alternative drivetrain's may reduce
the body length. It is recommended that physical
Chassis kerb weights are established to calculate
weight distribution when ever a body length
greater than nominal is considered.
Bodywork longer than the nominal dimension
may require a rear overhang extension with the
repositioning of the rear light bar and extension
electrical supply circuits. Body floor height may
require an increase in height to accommodate
angle of vision requirements for rear light and
license plate.
430 derivatives are fitted with a rear under-run
bar, modification of the rear overhang may
invalidate approvals, consult your local National
Sales Representative before considering
modification.
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Explanation of terms used in body lengths
Nominal (Rearward Biased) Body Lengths- Recommended for best overall weight distri-
bution and payload latitude. Nominal (rearward biased) body lengths are recommended when tail-
lifts, rear mounted cranes, tow bars or rear mounted equipment are fitted. Nominal (rearward biased)
body lengths assume a typical back of cab to interface of body bulkhead dimension is 100mm
Nominal Uniformly Distributed Load (UDL) Body Lengths- is the maximum length of a
typical Float / Dropside body maintaining UDL loading without exceeding individual axle plating,
assuming no more than 100mm back of cab to internal face of body bulkhead dimension. However
specific non-standard applications, e.g. frame or body mounted equipment behind cab, or non UDL
loads may allow longer body lengths. These may be permissible providing the following are not
exceeded
- Individual axle plating.
- Maximum rear overhang greater that 50% of wheelbase.
- Body and payload combined CofG within a maximum 5% of wheelbase when rearwards of rear
axle centre line.
- Minimum variant front axle kerb mass.
Single Chassis Cab
Body Length (Internal)Drivetrain
Nominal
(UDL)
Nominal
(Rearward
Biased)
Rear AxleTransmissionWheelbaseModel
28002800Single Rear
Wheel
Front wheel Drive
/Rear Wheel Drive
Short Wheelbase300
36003200Dual rear WheelRear Wheel DriveMedium Wheel-
base
350
35003200Single Rear
Wheel
Rear Wheel Drive
35003200Single Rear
Wheel
Front Wheel Drive
3950*3650Dual rear WheelRear Wheel DriveLong Wheelbase
3950*3650Single Rear
Wheel
Rear Wheel Drive
3950*3650Single Rear
Wheel
Front Wheel Drive
44004000Dual rear WheelRear Wheel DriveExtended Frame
44004000Single Rear
Wheel
Rear Wheel Drive
42004000Single Rear
Wheel
Front Wheel Drive
30002850Dual rear WheelRear Wheel DriveLong Wheelbase430-(4.25t
GVM)30003000Dual rear WheelRear Wheel DriveExtended Frame
FordTransit 2006.5 (April 2006–)
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Double Chassis Cab
Body Length (Internal)Drivetrain
Nominal
(UDL)
Nominal
(Rearward
Biased)
Rear AxleTransmissionWheelbaseModel
27002450Dual rear WheelRear Wheel DriveMedium Wheel-
base
350
24002400Single Rear
Wheel
Rear Wheel Drive
24002400Single Rear
Wheel
Front Wheel Drive
3100*2850Dual rear WheelRear Wheel DriveLong Wheelbase
30002850Single Rear
Wheel
Rear Wheel Drive
31002850Single Rear
Wheel
Front Wheel Drive
33503200Dual rear WheelRear Wheel DriveExtended Frame
31003100Single Rear
Wheel
Rear Wheel Drive
31003100Single Rear
Wheel
Front Wheel Drive
30002850Dual rear WheelRear Wheel DriveLong Wheelbase430-(4.25t
GVM)30003000Dual rear WheelRear Wheel DriveExtended Frame
1.14.3 Front, Rear and Side
Under-run Protection
WARNING: Check local legislation for
legal requirements
Front Under run Protection must be designed to
directive ECE 93.00 EU equivalent 2000/40 EC
Rear Under run Protection must be designed to
directive ECE 58.00 EU equivalent 70/221 EC
Side Under run Protection must be designed to
directive ECE 73.00 EU equivalent 89/297 EC
FordTransit 2006.5 (April 2006–)
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1.14.4 Recommended Main Load Area Dimensions for Bulkhead with
Depression Driver Side

Height 'C'
(mm) High
Floor
Height 'C'
(mm) Low
Floor
Width 'B'
(mm)
Length 'A'
(mm)
RoofWheelbase
1230133013802230LowShort Wheelbase
1550165012502280MediumShort Wheelbase
1550165012402650MediumMedium Wheelbase
1750185012302610HighMedium Wheelbase
1550165012403100MediumLong Wheelbase
1750185012303060HighLong Wheelbase
1750185012303780HighExtended Frame
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1.14.5 Recommended Main Load Area Dimensions for Bulkhead with
Full Depression
Height 'C'
(mm) High
Floor
Height 'C'
(mm) Low
Floor
Width 'B'
(mm)
Length 'A'
(mm)
RoofWheelbase
1230133013802280LowShort Wheelbase
1550165012502230MediumShort Wheelbase
1550165012402600MediumMedium Wheelbase
1750185012302560HighMedium Wheelbase
1550165012403050MediumLong Wheelbase
1750185012303010HighLong Wheelbase
1750185012303730HighExtended Frame
FordTransit 2006.5 (April 2006–)
Date of Publication: 12/2006
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