check oil GEELY CK 2008 User Guide

2139. Install oil pipe and water hose
40. Install left & right propeller shaft
41. Install left & right front wheel
42. Check engine oil for leakage
43. Install all connected wire harnesses and the cables on engine and vehicle body

231. Disconnect all connected wire harnesses and the cable on the engine and the vehicle body
2. Remove air filter assembly with hose
3. Disconnect oil pipe and water hose
4. Loose positive and negative cables of the battery
5. Detach propeller shaft
6. Loose left & right rear engine mounting bracket after hoisting the engine.
7. Disconnect all other connectors between the engine and the vehicle body.
8. Remove engine per "Provison 20, Section 2, Chapter 2"
9. Remove A/C compressor to crankshaft pulleyV-belt
10. Remove power steering pump V- belt
11. Remove water pump fan pulley
12. Disconnect ignition coil and high voltage cables
13. Remove cylinder head cover sub-assembly
14. Remove generator assembly
15. Remove cylinder head cover sub-assembly
(a) Disconnect generator wire joint.
(b) Disconnect generator circuit
(c) Disconnect A/C compressor switch connector.
(e) Open wires clips.
(f) Disconnect wire harness from the cylinder head cover.
(g) Disconnect 2 ventilation PCV hoses from cylinder head cover.
(h) Remove 4 screws, 4 seal gaskets, cylinder head and gasket.
16. Remove generator assembly. See (Figure 50)
17. Remove timing belt cover
18. Remove crankshaft gear or pulley cover sub-assembly
19. Put the piston on Cylinder 1 to TDC compression position.
(a) Turn crankshaft pulley. Align its notch to the timing mark "O" on the
timing belt cover.
(b) Check if the mark "K" on camshaft timing pulley is aligned to the
timing mark on the bearing cap. Turn crankshaft 360° if not.
20. Remove ignition coil assembly
21. Remove timing belt. See (Figure 51)
(a) Mark on the timing belt and the camshaft pulley. The mark on the
timing belt to the timing belt cover No. 1 should match.
(b) Remove rubber gasket from timing belt cover.Figure 50
Figure 51

2731. Install timing belt cover
Torque: 9.3N. m
32. Install generator assembly
33. Install right engine mounting bracket. See (Figure 67)
34. Install cylinder head cover sub-assembly
(a) Install 2 ventilation PCV hoses to the cylinder head cover.
(b) Connect the generator wire.
(c) Install the wire clip.
(d) Connect A/C compressor switch connector.
35. Install water pump pulley
36. Install power steering pump V-belt
37. Install A/C compressor to crankshaft pulleyV-belt
38. Install generator V-belt
39. Install left & right rear mounting bracket of engine.
40. Install ignition coil and high voltage cable
41. Hoist the engine back into the compartment
42. Install propeller shaft
43. Install air filter assembly with hose
44. Install oil pipe and water hoses
45. Install left and right front tires.
46. Check engine oil for leakage
47. Install all the wire harnesses and the cables on the engine connected to car bodyFigure 67

3228. Install power steering adjusting pole
29. Install power steering pump assembly
30. Install wire harness.
31. Install No. 1 fuel delivery pipe
32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See
(Figure 73)
33. Install manifold stay No. 2
34. Connect front exhaust pipe assembly
35. Install throttle body assembly
36. Install camshaft
37. Install engine cylinder head cover
38. Hoist the engine back to the compartment.
39. Install engine right left and rear brackets
40. Install propeller shaft
41. Install ignition coil and high pressure cables. Install air filter assembly with hose
42. Install oil pipe and water hose
43. Install left & right front tire
44. Install all the wire harnesses and cables on the engine connected to car body
45. Check compression pressure
46. Check CO/HC. Check idle and ignition timingFigure 73

33Section 6 Oil Pump Oil Seal Replacement1. Pry with 2 screwdrivers. Detach crankshaft timing pulley.
See (Figure 74)
2. Remove oil pump oil seal. See (Figure 75)
(a) Using a knife, cut off oil seal lip.
(b) Using a screwdriver, pry out the oil seal.
3. Install oil pump oil seal. See (Figure 76)
(a) Smear grease to a new oil seal lip.
(b) on the oil seal with hammer until the edge of the oil pump
case is filled with the seal packing.
4. Install crankshaft timing pulley. See (Figure 77)
(a) Align pulley set key to the key groove.
(b) Place the flange face inward. Install timing pulley.
5. Install timing belt
6. Check engine oil for leakage
Figure 76 Figure 74
Figure 75
Figure 77

35Chapter 3 Lubrication System
(MR479Q, MR479QA, MR481QA)Section 1 Oil Pressure Gage Sensor Replacement1. Check oil level
Warm up the engine. Check the dipstick to ensure oil level between "L" and "F" after engine stopped
5 minutes. Check for leakage if it is too low. Fill oil to "F.
2. Check oil for deterioration. Water entry, discolor and dilution. Replace oil if it is obviously
deteriorated.
3. Detach oil pressure sensor assembly. See (Figure 80)
4. Install oil pressure gage sensor. See (Figure 81) Start engine to
normal operation temperature.
5. Check for oil pressure
6. Smear adhesive on 2 or 3 threads of the oil pressure sensor.
Install oil pressure sensor. See (Figure 82)
Figure 81
Figure 82Figure 80

3713. Install the dipstick guide. See (Figure 87)
14. Install crankshaft timing pulley. See (Figure 77)
15. Install timing belt idler sub-assembly No.1
16. Install timing belt
17. Fill in engine oil
18. Check oil for leakage
Figure 87

38Section 3 Oil Filter Replacement1. Detach oil filter sub-assembly. See (Figure 88)
2. Install oil filter sub-assembly. See (Figure 89)
Figure 88 Figure 89
3. Install drain plug
Clean and use new washer to install drain plug.
Torque: 54N. m
4. Oil fill
Capacity:
Oil refill amount with the filter replaced: 3.0L
Oil refill amount without the filter dry fill replaced: 2.80L
Dry fill: 3.3L
5. Check oil for leakage

42Section 2 Fuel Pump Inspection1. Fuel pump
(a) Check fuel pump resistance, 0.2~3.0 at 20°. Replace fuel pump if the resistance is not as specified.
See (Figure 93)
(b) Fuel pump running:
Check fuel pump by connecting with battery. Replace fuel pump or wire if the running is not as specified.
See (Figure 94).
The test should be conducted within 10s to prevent coil from damage.
2. Fuel injector assembly
Injection Volume: 40~50cm3/s
Error between each injector: less than 10 cm3Replace injector if the injection volume is not as specified.
(a) Check for leakage: Disconnect the cable from the battery. The fuel drop/min is no more than 1 drop.
Figure 93 Figure 94 Ohmmeter
Battery Ω

43Section 3 Fuel Injector Replacement1. Check fuel for ejection.
2. Remove PCV ventilation hoses. See (Figure 95). Remove fuel pipe clamp.
3. Detach fuel hose sub-assembly
4. Detach fuel delivery pipe sub-assembly. See (Figure 96)
(a) Press the connector to lock the spring and pull the connector from the injector.
(b) Remove 2 screws and detach fuel delivery pipe with injector.
5. Remove fuel injector assembly
6. Install injector assembly
(a) Smear a light layer of oil on two O-rings and install them to injector. See (Figure 97).
(b) Install 4 injectors to feul delivery pipe by rotating them left and right. See (Figure 98).
(c) Install retain frame to each injector.
Figure 95 Figure 96
Figure 97 Figure 98New O-ringUpward
Ratain Frame
PushRotate