trunk GEELY CK 2008 User Guide

319(II) Outside Trim and Rear AccessoryRear trunk lid
(See rear trunk lid
r em o v a l/ in s t allat io n )
Rear trunk lid inside trim and
accessory
(See rear trunk lid
r em o v a l/ in s t allat io n )
2 Rear w indshield 9 Quarter Window glass
Rear lic ense box Rear door w eatherstrip
(See rear trunk lid
r em o v a l/ in s t allat io n )(See rear door removal/installation)
Rear bumper
(See rear bumper
r em o v a l/ in s t allat io n )
Rear door glass Front door w eatherstrip
(See rear door removal/installation) (See front door removal/installation)
6 Rear mudguard skirt 13 Rear trunk lock
7 Roof garnish 4 11 Rubbing strap
512 1 8 O u t e r d o o r s ill u n d er t h e t r im b o ar d
310

321(IV) Rear inside trim1 Inner rear view mirror 10 Rear doorinside trim
2 I n t e r io r la m p 1 1 C- p illar u p p er in s id e t r im
Rear seat belt buckle
(See rear seat belt buckle
r e m o v al/ in s t allat io n ) r ear t r u n k
in s id e t r im
4 Sun visor 13 Rear trunk low er trim c over
5 B- p illar u p p er in s id e t r im 1 4 Lo w er r ea r t r im a s s em b ly
Rear s eat
( S ee r ea r s eat r em o v al/ in s t allat io n )
Fr ont s eat belt Rear s eat belt
( See f ront s eat belt
r em o v a l/ in s t a lla t io n )( See Rear s eat belt
r em o v a l/ in s t allat io n )
( See s eat belt ins pec tion) (See s eat belt ins pec tion)
8 B- p illar lo w er in s id e t r im 1 7 Rea r d o o r s ill in s id e t r im
9 Safe handle 18 Carpet & sound insulator 716 3 A- p illar in s id e t r im 1 2
6 Roof ins ide trim 15

327(IV) Rear trunk LidComponent View:
1.Rear trunk Lid Hinge Pin 2.Rear trunk Lid Hinge Retainer3.Rear trunk Lid Hinge Retainer
Mounting Nut4.Rear trunk Door Hinge Cushion 5.Rear trunk Lid Outer Panel And Reinforcement
Assembly 6.Geely Logo7.Rear License Plate Assembly8.Rear License Plate Assembly
Mounting Nut9.Rear trunk Lid Weatherstrip10.Rear trunk Lid inside Trim Board 11.Rear
trunk Lid Cushion12.Rear trunk Door Lock Cylinder Assembly 13.Rear trunk Lid inside Trim Board Clip
14.Rear trunk Lid Hinge Attaching Bolt 15.Rear trunk Door Lock Cable Assembly16.Rear
trunk Door Oil Filler Cable Assembly 17.Rear trunk Lid Hinge 18.Rear trunk Lid Spring

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid

334c . Remove the snap ring from the rear seat back. Open the seat back cover. Remove the inside snap
ring. Remove the seat cover.
2Re-assembly
a. Install the snap ring at the inside of the seat back;
b. Install the snap ring at the rear seat back;
c. Install the seat back lock handle seat to the rear seat back;
d. Install the rear trunk carpet to the rear seat back with 10 clips;
e. Install the rear seat back assembly to the vehicle with 4 bolts. Tighten bolt torque: 3.92~6.86N.m.2.Rear seat cushion assembly1Removal
a. First remove therear seat back;
b. Lift the front of the seat cushion. Disconnet the seat cushion from the clamp on the floor, push
backwards, separate it from the hook. Remove seat cushionassembly from the vehicle;
c. Remove the snap ring on the seat cushion;
d. Remove the snap ring in the cover. Remove cover.
e. Remove the clamp under the seat cushion;
2Re-assembly
The installation is in the reverse order of the removal.Remove Rear Seatback AssemblySeatback Lock handleHandle SeatRemove Seatback Set BoltRemove Seatback CoverRemove Seatback Handle and Seat

337(8) Make sure the warning light of the airbag system on for 6s and off.
If the warning light of the airbag system is not as specified, it means system fault. Check with the OBD (on-
board diagnostics).4.Rear Seat Belt Removal / InstallationWarning
Do not remove retractor.
(1) Fold rear seat back.
(2) Remove B pillar upper inside trim.
(3) Remove rear trunk partition.
(4) Remove bolt.
(5) Remove rear seat belt.
(6) The installation is in the reverse order of the removal.
5.Rear Seat Belt Buckle Removal / Installation
(1) Remove rear seat cushion.
(2) Remove the bolt.
(3) Remove rear seat belt buckle.
(4) The installation is in the reverse order of the removal.
6. Seat Belt Inspection
(1) Ensure correct installation of seat belt.
(2) Check the metal component of the seat belt for damage.
(3) If the vehicle has been vibrated during the accident, pull out the
seat belt from the retractor, observe by eye and touch the seat
belt with hand to ensure that there is no scratch (load limit retractor
does not operate).
zReplace the seat belt if it is not as specified in the technical specification.Seat BeltPullAnchorNickanchorage

348(XIV) Rear trunk Inside TrimRear trunk inside Trim Diagram :
Rear trunk Inside Trim Diagram
1. Right Rear Quarter Trim 2. Left Rear Quarter Trim 3. Lower Rear Board Trim Assembly
4. Spare Tire Press Plate Assembly 5. Rear trunk Stuck Plate 6. Right Rear Combination Lamp Access
Hole Cover 7. Left Rear Combination Lamp Access Hole Cover 8. Rear Partition Inside Trim
9. Rear trunk Miscelleaneous Box10. J-Clip ( Rear Quarter Trim ) 11. Right Outside
Sound Insulator 13. Right Rear Wheel-
house Sound Insulator 14. Right Rear Wheelhouse Sound Insulator15. Right Speaker Grill
16. Left Speaker Grill17. Rear Damper Cover
1. Removal
1Remove the connector and remove the high mounted stop lamp;
2Remove C pillar upper inside trim;
3Remove the rear partition inside trim ;
4Remove the right speaker grill and left speaker grill with a cross screwdriver;
5Remove the lower rear board trim assembly clip with opener. Remove the lower rear board trim assembly;
6Remove the right rear combination lamp access hole cover, left rear combination lamp access hole cover
7Remove the clip installed at the left and right rear quarter trim with a cross screwdriver;
8Remove the clip installed at the left and right rear quarter trim with an opener;
9Remove the rear damper cover; 1
2 3 4
5 6
7 8
9 1011
12 13 14
15 16 17 12. Left Outside Wheelhouse Wheelhouse
Sound Insulator

349VTake out the rear trunk carpet, spare tire cover board and the rear trunk miscelleaneous box. Screw the
spare tire press plate assembly to take out the spare tire.
2. Installation
1Clip the rear trunk inside trim onto the corresponding hole in the reserve order of the removal;
2Install the right rear and left rear combination lamp access hole cover;
3Install the right and left speaker grill to the rear partition inside trim with a cross screwdriver;
4Install the rear partition inside trim to the vehicle body;
5Install the high mounted stop lamp and the C- pillar upper inside trim.(XV) Engine Hood Inside TrimEngine Hood Inside Trim Diagram:
Engine Hood Inside Trim
1. Engine Hood Inside Trim 2. E-Clip
1. Removal
1Open the engine hood and gas spring;
2Remove the clip and remove the engine hood inside trim
2. Installation
1Open the installed engine hood and gas spring;
2Align the corresponding hole position in the the engine hood inside trim and press the clip in by hand.
2 1

359Part V BodyChapter 1 General InformationSection 1 Body StructureAn automobile body is mainly composed of the main body, removable sheet metal parts, interior and exterior
trim parts, and body accessories.I. Main BodyThe main body is mainly composed of the front sheet metal, cowl parts, floor assembly, LH/RH side wall
assembly, Rear back panel assembly, trunk shelf assembly and roof panel assembly, etc. by welding them
together, as shown in the Figure 5-1.
Figure 5-1 MAIN BODY
1 Front Sheet Metal, Cowl Parts2 Roof Panel Assy. 3 LH/RH Side Wall Assy.
4 Rear Shelf Assy. 5 Rear Back Panel Assy. 6. Floor Assy.










124563

364 (IV) Rear Back Panel PartsRear back panel assembly is mainly composed of parts such as rear back panel, rear back panel reinforcement,
trunk lock mounting plate, trunk lid cross member, etc., by welding them together. Figure 5-5 is the dismantle
diagram.
Figure 5-5 Dismantle Diagram of Rear Quarter Assembly
1 Rear Floor 2 Rear Back Panel 3 Rear Back Panel Reinforcement 4 Trunk Lid Lock Mounting
Plate 5 Trunk Lid Cross Beam
The rear back panel is used for effect of a cross member to strengthen the intensity of the rear part of the
body and form an opening of the trunk. 12345