oil GEELY CK 2008 Owner's Manual

29Component 2Figure 69High Pressure Cable
Ventilation Pipe
Seal
Cylinder Head Cover Camshaft Camshaft Bearing CapOil SealCamshaft Timing Pulley
Cylinder Head Sub-Assembly
Cylinder
Head GasketCylinder Head
Cover Gasket Camshaft
No.2
Exhaust Manifold
Insulator No. 1
Gasket
Exhaust Manifold
Manifold Mounting

31Replacement1. Disconnect all the wire harnesses and the cables on the engine connected to the car body.
2. Detach air filter assembly with hose
3. Disconnect oil pipe and water hose
4. Loose positive and negative cables of the battery.
5. Detach propeller shaft. Detach front exhaust pipe assembly
6. Loose engine left & right rear brackets after hoisting the engine.
7. Disconnect all the other connectors between the engine and the car body.
8. See "Provision 20, Section 2, Chapter 2". Lift the car body and take out the engine assembly.
9. Remove A/C compressor to the crankshaft pulleyV-belt.
10. Remove power steering pump V-belt.
11. Detach water pump fan pulley.
12. Disconnect ignition coil and high voltage cable.
13. Detach cylinder head cover sub-assembly.
14. Detach generator assembly.
15. Detach the camshaft.
16. Detach the throttle body assembly
17. Detach intake manifold stay No. 2.
18. Take out the dipstick
19. Detach No. 1 fuel delivery pipe
20. Detach the wire harness.
21. Detach the steering assisting pump assembly
22. Detach exhaust manifold. See (Figure 71)
23. Pry cylinder head from the dowel pin on the cylinder block.
See (Figure 72)
24. Remove the cylinder head gasket.
25. Install cylinder head gasket
26. Install cylinder head sub-assembly
27. Install exhaust pipe assembly.
(a) Install the new gasket and exhaust manifold with 5
bolts. Torque: 34N. m
(b) Install exhaust manifold stay with 2 bolts.
(c) Install upper heat shield with 4 bolts
Torque: 17N. mFigure 71
Figure 72

3228. Install power steering adjusting pole
29. Install power steering pump assembly
30. Install wire harness.
31. Install No. 1 fuel delivery pipe
32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See
(Figure 73)
33. Install manifold stay No. 2
34. Connect front exhaust pipe assembly
35. Install throttle body assembly
36. Install camshaft
37. Install engine cylinder head cover
38. Hoist the engine back to the compartment.
39. Install engine right left and rear brackets
40. Install propeller shaft
41. Install ignition coil and high pressure cables. Install air filter assembly with hose
42. Install oil pipe and water hose
43. Install left & right front tire
44. Install all the wire harnesses and cables on the engine connected to car body
45. Check compression pressure
46. Check CO/HC. Check idle and ignition timingFigure 73

33Section 6 Oil Pump Oil Seal Replacement1. Pry with 2 screwdrivers. Detach crankshaft timing pulley.
See (Figure 74)
2. Remove oil pump oil seal. See (Figure 75)
(a) Using a knife, cut off oil seal lip.
(b) Using a screwdriver, pry out the oil seal.
3. Install oil pump oil seal. See (Figure 76)
(a) Smear grease to a new oil seal lip.
(b) on the oil seal with hammer until the edge of the oil pump
case is filled with the seal packing.
4. Install crankshaft timing pulley. See (Figure 77)
(a) Align pulley set key to the key groove.
(b) Place the flange face inward. Install timing pulley.
5. Install timing belt
6. Check engine oil for leakage
Figure 76 Figure 74
Figure 75
Figure 77

34Section 7 Engine Rear Oil Seal Replacement1. Detach engine and manuel transaxle assembly on "Provision 20, Section 2, Chapter 2"
2. Detach clutch case assembly
3. Remove clutch plate assembly
4.Fix the front end of crankshaft. Detach flywheel.
See (Figure 78)
5. Remove rear crankshaft end cover
6. Remove engine rear oil seal. See (Figure 75)
7. Install engine rear oil seal. See (Figure 76)
8. Install flywheel sub-assembly. See (Figure 79)
(a) Fix crankshaft.
(b) Install flywheel to crankshaft. as the sequence shown in the figure,
(c) Install and uniformly tighten and install bolt
Torque: 78N. m
9. Install clutch plate assembly
10. Install clutch case assembly
11. Install manual transaxle assembly
Figure 78Figure 79

35Chapter 3 Lubrication System
(MR479Q, MR479QA, MR481QA)Section 1 Oil Pressure Gage Sensor Replacement1. Check oil level
Warm up the engine. Check the dipstick to ensure oil level between "L" and "F" after engine stopped
5 minutes. Check for leakage if it is too low. Fill oil to "F.
2. Check oil for deterioration. Water entry, discolor and dilution. Replace oil if it is obviously
deteriorated.
3. Detach oil pressure sensor assembly. See (Figure 80)
4. Install oil pressure gage sensor. See (Figure 81) Start engine to
normal operation temperature.
5. Check for oil pressure
6. Smear adhesive on 2 or 3 threads of the oil pressure sensor.
Install oil pressure sensor. See (Figure 82)
Figure 81
Figure 82Figure 80

36Section 2 Oil Pump Assembly Replacement1. Remove timing belt
2. Remove timing belt idler sub-assembly
3. Detach crankshaft timing pulley. See (Figure 74)
4. Remove the dipstick guide
5. Detach oil sump sub-assembly. See (Figure 83)
6. Detach oil strainer sub-assembly. See (Figure 84)
7. Detach oil pump assembly. See (Figure 85)
8. Remove oil pump oil seal
9. Install oil pump oil seal
10. Install oil pump assembly
11. Install oil strainer sub-assembly
12. Install oil sump assembly. See (Figure 86)
Figure 84
Figure 85Figure 83Figure 86

3713. Install the dipstick guide. See (Figure 87)
14. Install crankshaft timing pulley. See (Figure 77)
15. Install timing belt idler sub-assembly No.1
16. Install timing belt
17. Fill in engine oil
18. Check oil for leakage
Figure 87

38Section 3 Oil Filter Replacement1. Detach oil filter sub-assembly. See (Figure 88)
2. Install oil filter sub-assembly. See (Figure 89)
Figure 88 Figure 89
3. Install drain plug
Clean and use new washer to install drain plug.
Torque: 54N. m
4. Oil fill
Capacity:
Oil refill amount with the filter replaced: 3.0L
Oil refill amount without the filter dry fill replaced: 2.80L
Dry fill: 3.3L
5. Check oil for leakage

40Section 5 Generator Replacement1. Detach V-belt of generator
2. Detach generator assembly
(a) Disconnect wire joint of generator.
(b) Remove wire of generator.
(c) Disconnect oil pressure switch interface.
(d) Disconnect A/C compressor switch connector.
(e) Open wire clips.
(f) Detach 2 bolts and generator.
3. Install generator assembly
Torque:
M12 bolt 18N. m
M14 bolt 58N. m
4. Transmit belt tilt and tension state inspection