window GEELY CK 2008 Workshop Manual

240II. Radio assembly1. Remove the intermediate instrument panel (See interior trim)
2. Remove the radio assembly
1Remove 4 bolts
2Disconnect connectorIII. Front speaker assembly1. Remove front outside rear view mirror cover
2. Remove door handle
3. Remove the front door power window switch assembly
4. Remove the front door inside trim plate assembly
5. Remove the front door five-inch speaker assembly
1Disconnect connector
2Remove 4 self tapping screw and speaker assemblyIV. Tweeter speaker assembly1. Remove front outside rear view mirror cover
2. Remove tweeter speaker assembly
1 Disconnect connector
2Remove 2 self tapping screw and speaker assemblyV. Rear speaker assembly1. Remove rear speaker baffle
2. Remove rear speaker assembly
1 Disconnect connector
2Remove 4 self tapping screw and rear speaker assemblyVI. Remove antenna cable1. Remove the roof interior trim
2. Remove A-pillar trim plate
3. Disconnect connector
4. Remove instrument panel
5. Remove 4 clips and antenna cable

2682Disconnect the positive (+) and negative (-) terminal cables from the battery and remove the battery from
the vehicle.
3The airbag assembly shall be deployed according to the following procedures.
(2) Driver airbag assembly
1Remove the knee bolster.
2Remove the connector (yellow) that connecting the lower end of the clock spring with the wire harness
of the instrument panel (see the figure below).
3Tie two 6m plus wire harnesses for deployment to the adaptor wire harness of the airbag, and wrap the
connecting points with insulating tape for insulation. The other ends of the wire harness for deployment
are connected to each other (short circuited). Unexpected deployment resulted from static electricity
shall be prevented.
4From the yellow connector of the clock spring, lead the airbag adapter wire harnesses out of the vehicle
by means of the wire harnesses for deployment (see the figure below).
5To restrain the noise, close all the windows and doors and put on the vehicle cover. NOTICE
Work must be started 60s after the positive (+) and negative (-) terminal cables are detached from battery.NOTICE
Remove the connector of the clock spring from the wire harness of the instrument, the connector will be
short circuited automatically, which can avoid the possible serious accident resulted from the deployment of
the diver airbag assembly due to static electricity.
NOTICE
The glass will likely break up if there is crack. Vehicle covers shall be put on.

307Check For Leakage:
1. Using leak detector, check refrigerant steel jar for leakage.
•Go to Step 3 if there is no leakage.
•Tighten the union joint if there is leakage at the loosened union joint and go to next step.
2. Re-check the leaked points.
•Go to next step if there is no leakage after tightening the union joint.
•If there is still leakage at the same union joint, drain refrigerant and vacuum the union joint.
3. Disconnect the high and low pressure pipe at the refill valve.
4. Install the filling valve cap.
Check Refrigerant Pressure:
1. Install the manifold gauge.
2. Warm up the engine and run it with constant 1800rpm.
3. Set the rpm of the cooling fan to the HIGHEST.
4. Turn on the A/C switch.
5. Set to internal circulation mode.
6. Set the temperature control mode to the COLDEST.
7. Set to be ventilation mode.
8. Close all door and windows.
9. Measure the environment temperature and the reading of the high pressure side and low pressure side
from the manifold gauge.
•Shoot the Refrigeration system trouble as required if it is not as specified in the technical specification.
The Performance Inspection of the Refrigeration System:
1. Check refrigerant pressure.
•Go to next step if the pressure value is correct.
•Shoot the Refrigeration system trouble promptly if the pressure value is not as specified in the
technical specification.
2. Insert a thermometer into the middle vent port at the driver's side.
3. Warm up the engine and run it at the constant 1800rpm.
4. Set the rpm of the cooling fan to the HIGHEST.
5. Switch on A/C.
6. Set to internal circulation mode.
7. Set the temperature control mode to the COLDEST.
8. Set to Ventilation Mode.
9. Close all doors and windows.
10. Wait until A/C output temperature is constant. (When the environment temperature is 38°C, the temperature
at the middle ventilation port at the drivers side is 10°C~16°C. )

319(II) Outside Trim and Rear AccessoryRear trunk lid
(See rear trunk lid
r em o v a l/ in s t allat io n )
Rear trunk lid inside trim and
accessory
(See rear trunk lid
r em o v a l/ in s t allat io n )
2 Rear w indshield 9 Quarter Window glass
Rear lic ense box Rear door w eatherstrip
(See rear trunk lid
r em o v a l/ in s t allat io n )(See rear door removal/installation)
Rear bumper
(See rear bumper
r em o v a l/ in s t allat io n )
Rear door glass Front door w eatherstrip
(See rear door removal/installation) (See front door removal/installation)
6 Rear mudguard skirt 13 Rear trunk lock
7 Roof garnish 4 11 Rubbing strap
512 1 8 O u t e r d o o r s ill u n d er t h e t r im b o ar d
310

320(III) Front inside trim613
7 Front door power window switc 14Elec tric outs ide rear view mirr or 5 Instrument panel end shield 12 Auxiliary console assembly 3 A/C panel assembl 10
411 1 A- pillar in s ide t r im 8
29
Low er en d s hield as s em b ly
Front row seat Front door insdie trim
Instrument panel assembly
Glove c ompartment as s embly
Steering column coverFront door sill inside trim
Front end of auxiliary c onsole

350(XVI) DoorFront DoorFront Door Components:
1.Front Door 2.Front Door Hinge 3.Front Door Lock And Door Lock Actuator
4.Front Door Inner Trim Board 5.Power Window Motor 6.Power Window Actuator
7.Door Inside Handle8.Protection Device 9.Door Outside Handle10.Front Door Lock Hole
11.Front Door Glass 12.Door Window Regulator Run 13.Front Door Weatherstrip A
14.Front Door Lower Weatherstrip 15.Front Door Weatherstrip B16.Front Door Lock Striker11
16 10
8 9
3
15
14
13 4 5 6
1 12
2 7

Set Screw3521.The Front Door Inner Trim Board Removal/Installation
(1) Remove the set screw.
(2) Remove the front door inner trim board assembly.
(3) Disassemble the inner trim board assembly as required
(4) The installation is in the reverse order of the removal.
2.Front Door Glass Removal And Installation
(1) Lift the front door window glass, make the distance between
the front window glass top and rear door top weatherstrip
to be 130mm.
(2) Disconnect the negative (--) terminal cable from the battery.
(3) Remove the front door frame.
(4) Remove the hole cover.
(5) Remove the screw.
(6) Insert your hand into the front door component hole to lift
the front window glass.
(7) The installation is in the reverse order of the removal.
3.Glass Regulator Removal/Installation
(1) Loose the set screw: (See Figure)Front
Door
Glass

353(2) Get the window regulator from the hole in the lower door
4.Front Door Lock And Door Lock Actuator Removal/In-
stallation
(1) Remove front door component.
(2) Remove the screw and then remove the front door lock and
the door lock actuator.
(3) The installation is in the reverse order of the removal.Power Window Glass
Regulator Actuator
Power Window Glass
Regulator MotorFront Door ComponentScrewFront Door Lock Latch
and Lock Motor

354Rear door
Rear door Component
1.Rear Door 2.Rear Door Hinges 3.Rear Door Lock And Door Lock Actuator
4.Rear Door Inner Trim Board 5.Power Window Motor 6.Power Window Actuator
7.Door Inside Handle 8.Door Outside Handle 9.Rear Window Glass 10.Quarter Window
11.Window Glass Regulator Run 12.Glass Run13.Quarter Window Weatherstrip
14. Rear Door Weatherstrip A 15.Rear Door Lower Weatherstrip 16.Rear Door Weatherstrip B
17.Rear Door Lock Striker
1.Rear Door Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove the connector.
(3) Remove rear door hinges.
(4) Remove the rear door
(5) The installation is in the reverse order of the removal.
(6) Adjust the rear door. (See Rear door Adjustment)1
2 3
4
5 6
7 8
9 10
12 13
15 11 14 17
16

3562.Rear window glass removal/installation
(1) Fully drop down the rear window glass.
(2) Remove the rear window glass frame.
(3) Remove the bolt.
(4) Remove the window glass channel from the glass guide
(5) Insert your hand into the rear door service hole and lift out the
rear window glass.
(6) The installation is in the reverse order of the removal.
3.Rear door glass regulator removal/installation
(1) Remove the set bolt; (See the figure )Rear Door WeatherstripGlass GuideWindow Glass ChannelRear Door Glass Set Bolt