GEELY FC 2008 Workshop Manual

Parking brake--Parking rear brake pull cable assembly
23. Assemble parking brake shoe adjustor.
24. Assemble drag lever of parking brake shoe (LH).
25. Check the assembly of parking brake.
26. Assemble rear brake.
27. Adjust the clearance of parking brake shoe.
28. Connect brake branch pump bracket assembly.
29. Assemble rear wheels.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
30. Check the travel of parking brake lever.
31. Adjust the travel of parking brake lever.
32. Check whether exhaust system leaks.
 160 

Parking brake--Parking brake assembly
Parking brake assembly
Overhaul
Hint: overhaul process for right side is same as the left
side.
1. Disassemble left rear wheel.
2. Disassemble left rear brake branch pump bracket
assembly.
3. Disassemble left rear brake.
Hint:
zMake mark on disk and shaft hub.
zIf disk is not easy to disassemble, adjust shoe until
wheel could rotate freely.
4. Check the inner diameter of brake drum.
Use centimeter or other measures with same grade to mea-
sure inner diameter of brake drum.
Standard inner diameter: 173mm
Maximal inner diameter: 174mm
5. Disassemble support lever of parking brake shoe
(LH).
(a) Use needle-nosed pliers to disassemble two springs on
upside of shoe.
(b) Disassemble support lever of parking brake shoe.
6. Disassemble parking brake shoe adjustor.
(a) Use needle-nosed pliers to disassemble return spring.
(b) Disassemble left parking brake shoe adjustor.
 161 

Parking brake--Parking brake assembly
7. Disassemble parking brake shoe assembly (LH).
Use special tool to disassemble parking brake shoe, localiz-
ing spring, pin and brake exterior shoe.
8. Disassemble parking brake shoe assembly (LH).
(a) Use special tool to disassemble parking brake shoe, localiz-
ing spring, pin and brake inner shoe.
(b) Disassemble parking brake lever, then disassemble parking
brake inner shoe.
9. Check the thickness of friction plate of parking
brake shoe
Use ruler to measure the thickness of friction plate of shoe.
Standard thickness: 3.5mm
Maximal thickness: 1.0mm
10. Check whether the contact between brake drum and
friction plate of parking brake shoe is applicable.
Spread chalk on inner diameter of brake drum, then mesh it
with shoe friction plate. If the contact between brake shoe and
brake drum is not applicable, use brake drum to abrade and
repair shoe or change brake shoe assembly.
11. Disassemble lever of parking brake shoe (LH).
Use needle-nosed pliers to disassemble parking brake pull cable,
then disassemble lever of parking brake shoe.
12. Spread high temperature lubricating grease.
Spread high temperature lubricating grease on brake back
board of contacting part of shoe.
13. Assemble parking drag lever (LH).
Use needle-nosed pliers to connect parking brake pull cable to
lever of left parking brake shoe.
14. Assemble parking brake inner shoe assembly (LH).
(a) Spread high temperature lubricating grease on contacting
part between parking brake shoe and lever.
(b) Use special tool to assemble parking brake shoe with park-
ing shoe, localizing spring and pin.
Special
tool
Special
tool
 162 
Special tool

15. Assemble parking brake exterior shoe assembly
(LH).
Use special tool to assemble parking brake shoe with parking
shoe, localizing spring and pin.
16. Assemble parking brake shoe adjustor.
(a) Spread high temperature lubricating grease on adjusting
bolt.
(b) Assemble parking brake shoe adjustor.
(c) Use needle-nosed pliers to assemble return spring.
17. Assemble support lever of parking brake shoe (LH).
(a) Spread high temperature lubricating grease on contacting
surface between shoe support lever and tension spring.
(b) Assemble support lever of parking brake shoe.
(c) Use needle-nosed pliers to assemble upper two tension
springs.
Parking brake--Parking brake assembly
Special
tool
 163 

18. Check the assembly of parking brake system.
Check every part after assembly.
Note: do not attach oil dirt or lubricating grease on contacting surface between shoe friction
sheet and brake drum.
Parking brake--Parking brake assembly
19. Assemble the brake
20. Adjust the clearance of parking brake shoe.
(a) Lock screw cap of shaft hub temporarily.
(b) Disassemble hole plug, then use screw driver to turn the
adjustor until brake drum is locked by shoe.
(c) Return the adjustor for 8 gears.
(d) Check whether shoe has lag.
(e) Assemble hole plug.
21. Assemble rear disk type brake branch pump assem-
bly (LH).
22. Assemble rear wheels.
Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m
23. Check the travel of parking brake drag lever.
24. Adjust the travel of parking brake drag lever.
Left
Right
Front
Front
Increase the
clearance
Decrease the
clearance
 164 

Firstly, loosen the connecting bolt of cover, and take out cover and stop disc spring of output shaft
bearing, secondly, put special wrench whose surface has four cylindrical column heaves in four holes
of support cover of rear shaft of output shaft and screw it out; lastly, loosen fastening bolt of shift cover,
take out shift cover assembly, and loosen connecting bolt of transmission to take out transmission
shell.
Transmission—Disassemble assembly
Transmission
Disassemble assembly
 165 
Connecting bolt of cover
Cover
Fastening bolt of shift coverStop disc spring of output shaft bearing
Support cover of rear shaft of output shaft
Connecting bolt

Transmission—Disassemble assembly
Take out interlocking pin with magnetic stick
Take out clip spring of fork shaft, liking that shown in figure.
Clamp the upside of fork shaft which is protected by some
cloths and take it out, liking that shown in figure.
Take out reverse gear and reverse gear shaft
Disassemble two bolts and swing arm bracket of reverse gear,
liking that shown in figure.
 166 

Transmission—Disassemble assembly
Disassemble interlocking pin with magnetic stick and take out
fork shaft and fork.
Disassemble bolt and fork shaft liking that shown in figure.
Disassemble clip spring liking that shown in figure.
Take out fork by disassembling clip spring.
 167 

Disassemble lubricating oil pipe.
Take our bushing liking that shown in figure.
Take our oil seal.
Take our exterior ring of tapered shaft with special tool liking
that shown in figure.
Disassemble oil guide cover.
Transmission—Disassemble assembly
 168 

Five gear
Check the axial clearance of third gear with clearance gauge,
its standard value is: 0.1—0.35 mm.
Check the axial clearance of fifth gear liking that shown in
figure, its standard value is: 0.1—0.50 mm.
Check the radial clearance of forth gear and fifth gear liking
that shown in figure, its standard value is less than 0,058mm.
Transmission—Disassemble assembly
 169 
Third gear