belt GEELY MK 2008 Owner's Manual
[x] Cancel search | Manufacturer: GEELY, Model Year: 2008, Model line: MK, Model: GEELY MK 2008Pages: 416, PDF Size: 25.19 MB
Page 196 of 416

3. Definition of multi-pin plug-in unit terminal
1. Prompt:
R- red Bl- blue Y - yellow B- black P- pink G- green W- white
O- orange Gr - gray Br- brown V- purple Lg- olive drab
The first letter indicates primary color
The second letter indicates stripe colorTerminal
number1 MIL C 10 NA
2 Engine oil pressure switch YG 1 P
3 Brake fluid GR 2 R
4 Park G 3 N
5 Right turn light GB 4 D
6NA 52
7 EBD 6 L
8 Charge WR 7
9NA 8NA
10 NA 9 Sidelight GW
11 Safety belt YR 10 Start BR
12 NA 11 B+
13 Engine GY 12IG ( + ) Y
14 Safety gasbag RY 13 GND
15 NA 14 NA
16 IG ( + ) 15Speed sensor earthing B
1 NA 16 Speed signal input YR
2 Left turn light GW 17 Speed sensor power supply RY
3 High beam (+) RB 18 Key (ODO/TRIP) G
4 High beam (-) RW 19 Key (adjust brightness) YG
5 Foglight Gr 20 Key COM B
6 Rear defrost YB 21 Fuel gauge V
7 NA 22 ABS R
8 NA 23 Tachometer BBL
9 Door-lock warning lamp RBL 24 Coolant temperature gauge YWA
BCCombination Instrument System -Wiring diagram of Combination Instrument and Location of Multi-pin Plug-in Terminal5-9Definition of terminalConductor
ColorTerminal
numberDefinition of terminalConductor
Color
Page 204 of 416

5-17Suspected area
1. Harness or connector.
2. Front fog switch
3. Combination instrument assy.
1. Wiring harness or connector
2. Cuolant temperature sensor
3. Combination instrument assy.
1. Wiring harness or connector
2. Safety belt buckle switch
3. Combination instrument assy. Symptom
Front fog switch lamp does not illuminate
Water temperature warning indicator lamp
does not illuminate
Safety belt warning indicator lamp does
not illuminateCombination Instrument System -Malfunction Symptom Table and Troubleshooting
Page 207 of 416

5-209. Check park warning lamp
(1) Disconnect connector from park switch
(2) Turn ignition switch to ON, park brake warning lamp should go out.
(3) Use conductor to short connector terminal to ground, park brake warning lamp should illuminate.
10. Check park switch
(1) Disconnect connector from park switch
(2) Pull up manual brake, check whether its terminal is connected with ground
Pull up manual brake: on
Manual brake release: off
11. Brake fluid level warning lamp
(1) Disconnect connector from brake fluid level sensor
(2) Turn ignition switch to ON, brake fluid level warning lamp should go out.
(3) Use conductor to connect its connector terminal wiring harness terminals directly, brake fluid level
warning lamp should illuminate.
12. Check brake fluid level warning switch
(1) Remove tank cap
(2) Disconnect connector from tank
(3) Check whether terminals are connected.
Floater on top: off
(4) Use sucker to suck out liquid from tank
(5) Check whether terminals are connected.
Floater down: on state
(6) Pour liquid back into tank
13. Rear defrost indicator lamp
(1) Turn ignition switch to ON, and start up engine
(2) Push down defrost switch, now rear defrost indicator lamp should illuminate
(3) Turn ignition switch to OFF, rear defrost indicator lamp should go out
14. Rear foglight indicator lamp
When rear foglight illuminates, rear foglight indicator lamp should illuminate, now A5 terminal should be high
potential.
15. Safety belt warning indicator lamp
(1) Disconnect safety belt switch connector from driver side, now safety belt warning indicator lamp should
go out.
(2) Short connector terminal to ground, safety belt warning indicator lamp should illuminate.Combination Instrument System -Malfunction Symptom Table and Troubleshooting
Page 241 of 416

Chapter 6 SRS (Supplemental Restraint System)Section 1 SRS-General InformationI. Precaution for service For safe reasons, read the following precaution before starting any operation.
1. When servicing the SRS, correct sequence and items are described in the following chapter.
2. Instruments and special tools recommended in this chapter shall be used for operation.
3. When servicing the following components, replace them with the new ones if there is a failure.
(1) SRS ECU
(2) Clock Spring Module
(3) Driver Airbag Module
(4) Passenger Airbag Assembly
(5) Front Seat Belt Pretensioner
4. If there is any abnormality in the wire harness of the SRS, replace it with a new one. Correct or replace the
abnormal wire harness in accordance with Table 1.pin1 pin15
pin29
pin16SRS (Supplemental Restraint System)-SRS-General Information5-54No Designation
1 Belt-pretensioner, Driver, Low
2 Belt-pretensioner, Driver, High
3 Belt-pretensioner, Passenger, High
4 Belt-pretensioner, Passenger, Low
5 IGN
6 GND
7WL
9K
10 DAB Hi
11 DAB Lo
13 (Optional) PAB Hi
14 (Optional) PAB Lo
27 Crash Output ECU Terminal Description5. Servicing operation shall be carried out 60s after the negative(-) terminal cable is disconnected from the battery.
In addition, the disconnected negative (-) terminal cable shall be protected with insulating tape for insulation. In
Page 243 of 416

No. Problem Description DTC Code
1 There are problems in the Airbag ECU 93C1
2 The power supply voltage of the Airbag ECU is too high 93C2
3 The power supply voltage of the Airbag ECU is too low 93C3
4 The drive side airbag module resistance is too high 93C4
5 The drive side airbag module resistance is too low 93C5
6 The drive side airbag module is short to ground 93C6
7 The drive side airbag module is short to power supply 93C7
8 The passenger side airbag module resistance is too high 93C8
9 The passenger side airbag module resistance is too low 93C9
10 The passenger side airbag module is short to ground 93CA
11 The passenger side airbag module is short to power supply 93CB
12 The driver side pretensioner seat belt resistance is too high 93CC
13 The driver side pretensioner seat belt resistance is too low 93CD
14 The driver side pretensioner seat belt resistance is short to ground 93CE
15 The driver side pretensioner seat belt resistance is short to power supply 93CF
16 The passenger side pretensioner seat belt resistance is too high 93D0
17 The passenger side pretensioner seat belt resistance is too low 93D1
18 The passenger side pretensioner seat belt resistance is short to ground 93D2
19 The passenger side pretensioner seat belt resistance is short to power supply 93D3
20Airbag ECU warning light is short to ground or warning light wire harness is disconnected93D4
21 Airbag ECU warning light is short to power supply 93D5
22 There are problems in the configuration of the airbag ECU 93D6
23The impact signal output interface of the airbag ECU is short to ground or the impact
93D7
output circuit is disconnected.
(1) The airbag controller has internal problem (DTC 93C1): when using diagnostic scan tool to test the airbag
controller, if the DTC code is 93C1, it indicates that there are problems in the controller.5-563. Trouble Identification
Trouble Record (DTC storage)
Each DTC consists of two bytes, indicating current problem or occurred problem. 93CX or 93DX indicates
current problem while 938X or 939X indicates occurred problem. Current problem can not be cancelled, even if
it is cancelled at that time, it will reoccur after initialization or a cycle of self-check. You have to make analysis
on the causes and perform troubleshooting.
The DTC is transmitted by the diagnostic scan tool instructed by ECU through the serial data interface of the
program.
Step Operation Yes No
1 When using the scan tool to test the controller, is the DTC 93C1? Go to step 2 other
2 Use new controller to replace faulty controller Go to step 3
3 After the ignition switch is closed, the warning light shall goes off. Go to step 4 Go to step 1
4 The fault has been removed, use the scan tool to eliminate the DTC.SRS (Supplemental Restraint System)-SRS-General Information
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(11) The passenger side airbag module is short to power supply (DTC 93CB)
When using the scan tool to test the airbag ECU, the DTC is 93CB, indicating that the passenger side airbag
module is short to power supply, the resistance is lower than 21K ohm.
(12) The driver side pretensioner seat belt resistance is too high (DTC 93CC)
When using the scan tool to test the airbag ECU, the DTC is 93CC, indicating that the driver side pretensioner
seat belt resistance is too high, the resistance is higher than 4.5 ohm.
(13) The driver side pretensioner seat belt resistance is too low (DTC 93CD)
When using the scan tool to test the airbag ECU, the DTC is 93CD, indicating that the driver side pretensioner
seat belt resistance is too low, the resistance is lower than 1.2 ohm.
(14) The driver side pretensioner seat belt resistance is short to ground (DTC 93CE)
When using the scan tool to test the airbag ECU, the DTC is 93CE, indicating that the driver side pretensioner
seat belt is short to ground, the resistance is lower than 6.5K ohm.
(15) The driver side pretensioner seat belt resistance is short to power supply (DTC 93CF)
When using the scan tool to test the airbag ECU, the DTC is 93CF, indicating that the driver side pretensioner
seat belt is short to power supply, the resistance is lower than 21K ohm.5-60 (10) The passenger side airbag module is short to ground
When using the scan tool to test the airbag ECU, the DTC is 93CA, indicating that the passenger side airbag
module is short to ground, the resistance is lower than 6.5K ohm.
Step Operation Yes No
1 When using the scan tool to test the airbag ECU, is the DTC 93CA? Go to step 2 other
2 Go to step 3 Go to step 5
3 Go to step 4 Go to step 5
4 Whether the passenger side airbag module resistance is ok? Go to step 5
5 Go to step 6 Go to step 1
6 The fault has been removed, use the scan tool to eliminate the DTC.Shut off the power supply, check whether the connector wire harness of
the airbag ECU is in good condition?Disconnect the battery negative cable for 30 seconds, check whether the
connector wire harness of passenger side airbag module is in good condition?After the troubleshooting, switch on the power supply, observe the status
of the warning light. The warning light shall goes off after lighting up for
4 seconds (self-check).Step Operation Yes No
1 When using the scan tool to test the airbag ECU, is the DTC 93CB? Go to step 2 other
2 Go to step 3 Go to step 4
3Go to step 4
4 Go to step 5 Go to step 1
5 The fault has been removed, use the scan tool to eliminate the DTC.Shut off the power supply, check whether the connector wire harness of
the airbag ECU is in good condition?Disconnect the battery negative cable for 30 seconds, check whether the
connector wire harness of passenger side airbag module is in good condition?After the troubleshooting, switch on the power supply, observe the status
of the warning light. The warning light shall goes off after lighting up for
4 seconds (self-check).SRS (Supplemental Restraint System)-SRS-General Information
Page 248 of 416

(21) Airbag ECU warning light is short to power supply (DTC 93D5)
When using the scan tool to test the airbag ECU, the DTC is 93D5, indicating that the airbag ECU warning
light is short to power supply.5-61 (16) The passenger side pretensioner seat belt resistance is too high (DTC 93D0)
When using the scan tool to test the airbag ECU, the DTC is 93D0, indicating that the passenger side
pretensioner seat belt resistance is too high, the resistance is higher than 4.5 ohm.
(17) The passenger side pretensioner seat belt resistance is too low (DTC 93D1)
When using the scan tool to test the airbag ECU, the DTC is 93D1, indicating that the passenger side
pretensioner seat belt resistance is too low, the resistance is lower than 1.2 ohm.
(18) The passenger side pretensioner seat belt resistance is short to ground (DTC 93D2)
When using the scan tool to test the airbag ECU, the DTC is 93D2, indicating that the passenger side
pretensioner seat belt is short to ground, the resistance is lower than 6.5K ohm.
(19) The passenger side pretensioner seat belt resistance is short to power supply (DTC 93D3)
When using the scan tool to test the airbag ECU, the DTC is 93D3, indicating that the passenger side
pretensioner seat belt is short to power supply, the resistance is lower than 21K ohm.
(20) Airbag ECU warning light is short to ground or warning light wire harness is disconnected (DTC 93D4)
When using the scan tool to test the airbag ECU, the DTC is 93D4, indicating that the airbag ECU warning light
is short to ground or the warning light wire harness is disconnected.
Step Operation Yes No
1 When using the scan tool to test the airbag ECU, is the DTC 93D5? Go to step 2 other
2 Go to step 3 Go to step 5
3 Go to step 4 Go to step 5
4 Check the LED and wire harness for connection. Go to step 5
5 Go to step 6 Go to step 1
6 The fault has been removed, use the scan tool to eliminate the DTC.Shut off the power supply, check whether the airbag ECU wire harness
connection is ok? (is there any short)
Check the connector of the warning light on airbag ECU wire harness (is
there any short)?
After the troubleshooting, switch on the power supply, observe the status
of the warning light. The warning light shall goes off after lighting up for
4 seconds (self-check).Step Operation Yes No
1 When using the scan tool to test the airbag ECU, is the DTC 93D4? Go to step 2 other
2 Go to step 3 Go to step 5
3 Go to step 4 Go to step 5
4 Check the LED and wire harness for connection. Go to step 5
5 Go to step 6 Go to step 1
6 The fault has been removed, use the scan tool to eliminate the DTC.Shut off the power supply, check whether the airbag ECU wire harness
connection is ok? (is there any short)Check the connector of the warning light on airbag ECU wire harness (is there any short)?After the troubleshooting, switch on the power supply, observe the status
of the warning light. The warning light shall goes off after lighting up for
4 seconds (self-check).SRS (Supplemental Restraint System)-SRS-General Information
Page 249 of 416

5-62 (22) There are problems in the configuration of the airbag ECU (DTC 93D6)
When using the scan tool to test the airbag ECU, the DTC is 93D6, indicating that there are problems in the
configuration of the airbag ECU.
Step Operation Yes No
1 When using the scan tool to test the airbag ECU, is the DTC 93D6? Go to step 2 other
2Go to step 3
3 Go to step 4 Go to step 1
4 The fault has been removed, use the scan tool to eliminate the DTC.Check whether the configuration of the airbag ECU is consistent with the
actual on-board configuration?
After the troubleshooting, switch on the power supply, observe the status
of the warning light. The warning light shall goes off after lighting up for
4 seconds (self-check). (23) The impact signal output interface of the airbag ECU is short to ground or the impact output circuit is
disconnected. (DTC 93D7)
When using the scan tool to test the airbag ECU, the DTC is 93D7, indicating that the impact signal output
interface of the airbag ECU is short to ground or the impact output circuit is disconnected.IV. Diagnosis of collided vehicle No matter airbag is unfolded or folded, inspection and maintenance of collided vehicle should be performed
according to the following sequence.
1. Check ECU diagnosis signal.
(1) Connect scanner diagnosis joint
(2) Use scanner to read out diagnosis result.
2. Repair sequence
(1) when airbag is unfolded.
The following components should be replaced with new parts
a. Airbag assembly on passenger side
b. ECU
c. Airbag assembly on driver side
d. Seat belt with pretensionerNote:
due to impact, when battery power is insufficient, scanner can not communicate with ECU, now check and
service instrument board wire harness or use external power supply.SRS (Supplemental Restraint System)-SRS-General Information (2 ) Check the following components, if there is any abnormity, replace with new parts
a. Clock spring.
b. Steering wheel, steering column, lower steering shaft assembly
(3 ) The installation status of driver airbag assembly in relation to steering wheel
a. Check and see if there is abnormal noise in the steering wheel, the action of the same is good, or the
clearance is normal.
b. Check the connecter of the wire harness for damage and the terminal for distortion.
Page 259 of 416

Item
Temperature regulation method
CompressorNominal refrigerating capacity / w
Displacement / (ml /r)
Model
Power consumed by magnetic clutch /W
Lubricating oil / ml
BlowerMaximum air quantity / (m3/h)
Air regulation
Motor power / W
Dimension /mm
Heat exchange quantity / W
Fan motor current / A
Fan motor revolution / (r/min)
Dimension /mm
Refrigerating capacity /W
Thermostatic expansion valve Condenser
Evaporator
Driving belt
Refrigerant filling amount/gChapter 7 Air Conditioning SystemSection 1 General InformationOverview:Air-conditioning system consists of refrigeration and heating parts. Refrigerating system mainly consists of
compressor, condenser and evaporator etc, it adsorbs heat in the air through circulation of refrigerant, so as to
reduce air temperature in car body and eliminate water vapour in air, to achieve the purpose of temperature drop
and dehumidification. Heating system mainly consists of heat exchanger and heater unit. It utilizes heat of engine
cooling water to heat air via heat exchanger, so as to achieve the purpose of heating. Regulation and control of
temperature, humidity and flow rate of air in car body is realized via heating and refrigeration systems separately
or jointly.
For parameters of refrigerating system, see the table:
Parameter
Control mixing of cool and warm air
4200
143 131
SEBX13 FM10S13
43
300001202/150ml cm3 420
Manual 4 speed
200
16 x 350 x 630
10000
8
2200
225 x 250 x 58
4000
Internal balance type 1. 5 tons of refrigeration
4PK820
440±20g 420±10g+20
05-72Air Conditioning System -
General Information
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Air Conditioning System -General Information5-74Symptom
No air temperature control
Compressor does not work
Insufficient refrigeration
No engine idle speed when air conditioning
switch is ON (switch on)
No air input control
No mode control
Condenser fan does not workSuspected Area
1. Engine coolant quantity
2. Air conditioning control mechanism assembly.
1. Refrigerant quantity
2. Compressor fuse
3. Centralized controller fuse
4. Magnetic clutch relay
5. Pressure switch
6. Magnetic clutch assembly
7. Air conditioning compressor assembly
8. Integrated control panel assembly (air conditioner switch)
9. Air conditioner thermistor
10. Engine ECU
11. Wiring harness
1. Refrigerant quantity
2. Refrigerant pressure
3. Driving belt
4. Air conditioner thermistor
5. Integrated control panel assembly (air conditioner switch)
6. Magnetic clutch assembly
7. Air conditioning compressor assembly
8. Condenser
9. Accumulator-drier
10. Expansion valve
11. Evaporator
12. Refrigerant line
13. Pressure switch
14. Air conditioner control mechanism assembly
15. Wiring harness
1. Idle speed control system
2. Wiring harness
3. ECM
1.Air conditioner control mechanism assembly
1.Air conditioner control mechanism assembly
1. MAIN fuse
2. Condenser fan fuse
3. Condenser fan relay
4. Condenser fan motor
5. Wiring harness