brake GEELY MK 2008 Owner's Guide

Propeller Shaft/DriveshaftFront Wheel Hub4-31Replacement1. Remove front wheel
2. Using a drive shaft nut chisel, remove the front axle hub left nut
3. Remove left front vehicle speed sensor (with abs)
4. Remove left front brake caliper assembly
Remove 2 bolts, remove the left front brake caliper assembly
from the steering knuckle.5. Remove front brake disc
6. Remove front stabilizer
7. Remove left no.1 front lower suspension arm subassembly with a ball joint puller
8. Remove left tie rod end subassembly with a ball joint puller
9. Remove left front axle assembly
10. Remove left front shock absorber assembly
Remove 2 sets of bolts and nuts, remove the left front shock
absorber from the left front axle assembly.
11. Remove left front axle hub snap ring
Using a snap ring plier, remove front axle hub left snap ring.
12. Remove left front axle hub subassembly
(1) Remove the left front axle hub subassembly with rear axle
puller. -

(2) Using sst, remove inner race of the left axle hub bearing from
the left axle hub sub assembly.
13. Remove front left brake disc boot
Remove 3 bolts and front left boot.
14. Remove left front axle hub bearing
(1) Place the left axle hub bearing inner race into the left axle hub
bearing outer race.
(2) Remove the left axle hub bearing from the steering knuckle
with press and sst
15. Install left front axle hub bearing
Install the new left axle hub bearing on the steering knuckle with
press and sst
16. Install front left brake disc boot
Install the front left boot with 3 bolts.
Torque: 8.3N.m
17. Install left front axle hub subassembly
Install left axle hub assembly with press and sst.
18. Install left front axle hub snap ring
Install the new left snap ring with snap ring plier.Propeller Shaft/DriveshaftFront Wheel Hub4-32 -

Propeller Shaft/DriveshaftFront Wheel Hub4-3319. Install left front shock absorber assembly
Install the front left shock absorber assembly on the left front axle
assembly with 2 sets of bolts and nuts
Torque: 132N.m
Notice:
Only coat the thread parts of the new bolts and nuts with engine
oil.
20. Install left front axle assembly
21. Install left tie rod end subassembly
22. Install left no.1 front lower suspension arm subassembly
23. Install front stabilizer
24. Install front brake disc
25. Install left front brake caliper assembly
Install the front brake caliper assembly on the steering knuckle
with 2 bolts.
Torque: 88N.
m
26. Install left front axle hub nut
Install new left axle hub nut.
Torque: 216N.m
27. Remove left front brake caliper assembly
28. Remove front brake disc
29. Check bearing backlash
30. Check axle hub deviation
31. Install front brake disc
32. Install left front brake caliper assembly
33. Install left front vehicle speed sensor (with ABS)
34. Install left front axle hub nut
Using a chisel and hammer, stake the left axle hub nut.
35. Install front wheel
Torque: 103N.m
36. Check and adjust front wheel alignment
37. Check abs vehicle speed sensor signal (with ABS) -

Replacement1. Remove front wheel
2. Remove left front brake caliper assembly
3. Remove front brake disc
4. Remove left front axle hub bolt
Using a ball joint puller and a screwdriver or similar, remove the
left axle hub bolt.
5. Install left front axle hub bolt
(1) As shown in the illustration, install the gasket and nut on the
new left axle hub bolt.
(2) Using a screwdriver or similar,hold the left axle hub subassembly,
install the left axle hub bolt by tightening the nut.
6. Install front brake disc
7. Install left front brake caliper assembly
8. Install front wheel
Torque: 103N.mPropeller Shaft/DriveshaftFront Wheel Hub4-34 The replacement of the right front axle hub subassembly is the same as that of the left one.Washer
Nut -

Propeller Shaft/DriveshaftRear Wheel Hub and Bearing Assembly4-35Section 4 Rear Wheel Hub and Bearing AssemblyComponent ViewRear Axle Hub UnitBrake Drum Assembly
specified torqueN.
m :Slip Control Sensor Wire Harness
With ABS
Left Rear Axle Hub Bolt - Non-reusable parts

Replacement1. Remove rear wheel
2. Remove rear wheel brake drum subassembly
3. Remove slip control sensor wire harness (with ABS)
4. Remove left rear axle hub and bearing assembly
Remove 4 bolts and left axle hub and bearing assembly.
5. Install left rear axle hub and bearing assembly
Install left axle hub and bearing assembly with 4 bolts
Torque: 63N.m
6. Connect slip control sensor wire harness (with ABS)
Notice:
Do not twist the sensor wire harness during connection.
7. Check bearing backlash
8. Check axle hub deviation
9. Install rear wheel brake drum subassembly
10. Install rear wheel
Torque: 103N.m
11. Check as vehicle speed sensor signal (with ABS)Propeller Shaft/DriveshaftRear Wheel Hub and Bearing Assembly4-36 -

Propeller Shaft/DriveshaftRear Wheel Hub and Bearing Assembly4-37Replacement1. Remove rear wheel
2. Remove rear wheel brake drum subassembly
3. Remove left rear wheel axle hub bolt
Using a ball joint puller and a screwdriver or similar, remove the
left axle hub bolt.
4. Install left rear wheel axle hub bolt
(1) As shown in the illustration, install the gasket and nut on the
new left axle hub bolt.
(2) Using a screwdriver or similar, hold the left axle hub subassembly,
install the left axle hub bolt by tightening the nut.
5. Install rear brake drum subassembly
6. Install rear wheel
Torque: 103N.m The replacement of the right rear axle hub and bearing assembly is the same as that of the left one.Washer
Nut -

Component ViewSection 2 Front Suspensionleft front suspension
bracket dust cover
left front suspension
bracket subassembly
left upper front
helical spring seat
left upper helical
spring pad
left front
spring
bumperFront Suspension SystemFront Suspension4-40left front shock absorber
assembly suspension support
front shock absorber with
helical spring
With/ ABS:
left front vehicle
speed sensor
brake hoseleft front helical springleft front suspension
bracket dust seal
specified torqueN.
m : - Non-reusable parts

Front Suspension SystemFront Strut Assembly4-46Section 4 Front Strut AssemblyReplacement1. Remove screen wiper arm cover
2. Remove right screen wiper
3. Remove left screen wiper
4. Remove hood and seals of vehicle neck
5. Remove upper right ventilation shield of vehicle neck
6. Remove upper left ventilation shield of vehicle neck
7. Remove the wiper linkage assembly of windscreen
8. Remove the hood of vehicle neck
(1) Remove the bolt and 2 clips, disconnect the harness
(2) Remove the hose and harness (wiper)
(3) Remove the 8 bolts of ventilation shield of vehicle neck
9. Remove the front wheel
10. Remove the brake hose
(1) Remove the bolts, brake hose and the clamp of ABS sensor
harness from the shock absorber bracket (with ABS)
(2) Remove the bolts and brake hose from the shock absorber
(without ABS)
11. Remove the front shock absorber with helical spring
(1) Remove the shock absorber from knuckle after remove the two
nuts and bolts.
(2) Remove the front shock absorber with helical spring, remove
the three bolts mounting suspension bracket
12. Fix the front shock absorber with helical spring
(1) Mount the two bolts and one bolt onto the bracket of shock
absorber underside, and fix it onto the vise
(2) Hold down the helical spring
Notice: Don't use the impact wrench which can damage the
special tool-

Front Suspension System-Front Strut Assembly4-4828. Mount the dust seals of left front suspension bracket
29. Mount the left front suspension bracket sub-assembly
30. Mount the front bracket onto the left front shock absorber nuts
(1) Hold the bracket by two bolts and a screwdriver or analogue.
Mount the new centre nut
Torque: 33N.m
Notice: DonÕt cause damage to the stud of suspension bracket.
(2) The special tool for remove
(3) Apply the multipurpose grease onto the suspension bracket
31. Mount the dust cap of left front suspension bracket
32. Mount the front stud assembly
(1) Mount the #2 suspension bracket
(2) Mount the front stud assembly by three nuts
Torque: 39N.m
(3) Mount the shock absorber onto the knuckle
(4) Film the engine oil onto the thread of two nuts
(5) Mount the two bolts and nuts
Torque: 132N.m
33. Mount the brake hose
Torque: 29N.m
34. Mount the front wheel
Torque: 103N.m
35. Mount the outside cover of vehicle neck
(1) Mount the outside cover of vehicle neck by 8 bolts
Torque: 5N.m
(2) Connect hose and harness (screen wiper)
(3) Mount the harness by bolts and two clips
36. Mount the linkage assembly of windshield wiper
37. Mount the ventilation hood of left vehicle neck
38. Mount the ventilation hood of right vehicle neck
39. Mount the engine hood and seals of vehicle neck
40. Mount the left front wiper arm
41. Mount the right front wiper arm
42. Check and adjust the front wheel alignmentMulti-purpose grease