GREAT WALL FLORID 2008 Service Manual

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Power Windows
The GWFLORID electric power window actuator consist of a motor and module. Its functions include: jam
protection, centralized control rise, soft-stop, characterized by easy control, long life, etc.
The functions of electric power window actuator
1. Jam protection
Power windows have an jam protection function when manually or automatically rising after it has been
initialized. There is no limit on the amount of jam protections. When room temperature is 25±5oC, wire
resistance 150 mΩ and 14.5 V working voltage, the jam protection force risen glass is less than 100 N. When the
window is manually or electrically rising, once it encounters a force greater than the jam protection force, the glass
will immediately stop rising and make the motor rotate in reverse. Rever\
se rotation distance is about 125 mm.
2. Centralized control rise
The central door lock controller provides four lifters with a low level signal. The power windows will close until
they are completely closed. This enables the two power window actuators to start separately, which can avoid
hitting peak currents if they start up at the same time. As long as the centralized controller's rising pin receives
the low level signal, the motor will close the window until it is comple\
tely closed.
3. Soft-stop
If the motor suffers from an impacting block when the window is rolled all the way up or all the way down, it
would shorten the power window actuator's use life. In order to avoid this, the soft-stop function must be used,
in which both manual and automatic rolling up and down should have this \
function.
(a) Soft close function:
When the window is about to get to the top, that is to say, when it's rising to the soft-stop point, the engine's
power will cut off to make the motor stop working, meanwhile the rising inertia will continue to roll the
window up to the top. The soft-stop point is about 2 mm under the top limiting position.
(b) When the window is about to lower to the bottom, that is to say, when it's lowering to the soft-stop point,
the engine's power will cut off to make it stop working, meanwhile the lowering inertia will continue to roll
the window down to the bottom. The soft-stop point is about 12 mm above the bottom limiting position.
(c) Zero position calibration: This position takes the top limiting position as the zero position. In order to
guarantee reliable and safer system operation while in use, the zero pos\
ition will need constant calibration.
Manual calibration: When the window stops at the rising soft-stop position after rising for a period,
press the rise button so it will rise to the limiting position. Zero cal\
ibration is then complete.
Automatic calibration: After the motor runs forward and reverse more than 20 times, it will undergo
zero position calibration one time. That is to say, when it completely starts or stops operating, the motor will
be blocked one time. Currently, there is no soft close or start-up function. Zero position calibration is com-
pleted when the window is completely closed to the limiting position.
4. Motor locked protection
The control module will cut off the power supply to stop the motor from working within 250 ms of the l\
ocking.
5. Motor temperature protection
When the control module is powered on, the initial temperature of the motor is set at 40oC. There are two
temperature limits for the motor's thermal protection function. If the temperature of the coil exceeds the first
temperature limit (170oC), the motor will not respond to any new operation input, but it will still complete the present
operation. If the motor's temperature exceeds the first temperature limit during its operation, it will keep working until
the temperature of the motor coil reaches the second temperature limit (190oC), then the motor will not be limited by
the second temperature's threshold while reversing, so as to guarantee the safety of the users. Once the temperature of
the motor has lowered below the temperature limit, the motor will work normally.
6. Self-diagnostic protection function
So as to guarantee the system's reliability while improving the system's average non-failure time, self-diagnostic
protection measures are used: If the power supply voltage exceeds 16 V, the control module will close the auto-
rising function.
(a) Switch contact point adhesion:
If it is detected that the switch contact point adhesion has reached up to 10 m input instructions will no
longer be received. If later the switch contact is detected to be disconnected again, it's function will return
to normal.
(b) Relay contact point adhesion:
The power window actuator is controlled by two contact point relays.
After a shutoff command is sent to one of the relays, if the system detects that this relay is still on, then
the system will choose this relay contact point for adhesion. Thereupon, the system will send out another
command to make the other electric relay switch on as well, so as to guarantee the motor's power supply is

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Front door window regulator LHFront door window regulator RH
Rear door window regulator LHRear door window regulator RH
Regulator components
Maintenance areas of importance
1. Initialization
Considering the system's stable and reliable operation is directly related to the state of the vehicle's door sheet
and weatherstrip, the initialization process is required at the assembly line for the overall vehicle. Continuously press
the rise button of the power window actuator to roll up the window. The window will stop rising after only rolling up
45 mm. Then, after releasing the glass switch, continuously press the rise button again. It will still only roll up 45 mm.
Basic initialization will be completed when the rise has been blocked. At this point, the system will possess all the
functions except the lowering soft-stop function. During the basic initialization rise process, there is no jam protection
function. The basic initialization is completed, and it will still have the automa\
tic lowering function.
2. Re-initialization & operating instructions are as follows
(a) This function is executable only when the following items are carried out.
• Manually correct the zero position function.
• The window rests at the mechanism dead center zero position.
(b) Within two seconds of the zero position (after the motor is blocked), release the button, then press the
button again for at least 20 s.
(c) After 20 s, the window will automatically lower about 46 mm, indicating that the characteristic curve and
zero position have been deleted.
(d) After it is deleted, the power window will only have manual function.
(e) Start initialization again.
cut off. Before sending out any new input instructions, the software will first detect whether the adhesive
contact point of the relay has been released. If it has been released, then all the operations, including the
sleep pattern, will once again be executable. If the contact point is still adhered, then only operations
going in one direction have the possibility of execution (depending on which direction the relay contact is
adhered). Then soon afterwards, activate the contact point adhesion handling funct\
ion again.
(c) Motor protection when the Hall element failed or magnetic ring damaged.
If the Hall element or magnetic ring has malfunctioned, the control module can not receive the Hall
element's signal. In this case, the control module will return to the state before basic initialization, which
means it can only rise about 45 mm at most, and it will not have the jam protection function. During
the process of a centralized control rise, re-initialization is prohibited. Once any switch is activated, the
window will stop moving.

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Immobilizer System
Immobilizer system composition
This vehicle's engine immobilizer system consists of a theft deterrent ECU assembly, a theft deterrent coil as-
sembly, and two theft deterrent converter assemblies. The theft deterrent coil assembly is put on the head of
ignition lock cylinder, with the other end connected to the theft deterrent ECU assembly. The two theft deterrent
converter assemblies are separately installed inside the plastic handles\
of the two keys.
1. Position diagram
All the components of immobilizer system are assembled on the overall vehicle except for the theft deterrent
converter assemblies inside the keys. They achieve communication functions via the wire harness connections.
The following figure shows the position of each component in the overall\
vehicle.
Theft deterrent controller
Ignition lock key
Theft deterrent coil
Steering column
2. Theft deterrent controller
The theft deterrent controller assembly mainly consists of a microprocessor and peripheral components. It com-
municates with the password transmitter assembly and engine ECU. The theft deterrent controller assembly
communicates with the engine ECU via the W wire, while communicating with the theft deterrent transponder
assembly via radio frequency. The theft deterrent controller connects with the scanner via the K wire. Through
the scanner, it can initiate matching, state controlling, and malfunction diagnosti\
c on the immobilizer system.
3. Theft deterrent coil
The theft deterrent coil assembly is installed on the ignition lock cylinder, the other end of wire harness
plug is connected to the theft deterrent controller assembly. The theft deterrent coil assembly can generate
an electromagnetic field to achieve communication between the theft deterrent controller assembly and the
password transmitter assembly.
4. Transponder
The theft deterrent transponder is installed inside the key handle. It has no power supply, maintains a small size,
and long use life. It acquires electric energy and transmission signals using the stimulation of the electromagnetic
field generated by the theft deterrent coil, so as to communicate with t\
he theft deterrent controller assembly.

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Diagnostic
scanner
Engine ECU
Battery
+-
Ignition switch
LED
620 Ω
LED
ON
ANTA
GND
ANTB
Battery
Ground
W wire
R wire
K wire
A4
A3
A1
A2
A8
A5
A7B3
B2
B1
Coil
6. Theft deterrent controller's connecting plug
The theft deterrent controller has two connecting plugs: an 8-core A plug and a 3-core B plug.
PinPin definition
B1Coil terminal A
B2Coil terminal B
B3GND
Theft deterrent controller
8-core A plug
Coil 3-core B plug pin definition
7. Immobilizer system matching
System matching is defined as a composition of independent immobilizer system components: The theft deter-
rent controller assembly, theft deterrent transponder, theft deterrent coil assembly, and engine ECU are com-
bined into a immobilizer control system through relevant downline matching equipment or scanners.The engine
can only start up when the well matched immobilizer system works normall\
y.
Engine immobilizer system fault diagnostic and troubleshooting
Immobilizer system failure will lead to the engine ECU being blocked and the engine unable to start up. It does
PinPin definitionRated working
voltage
Working
current
A1Connected battery positive pole12 V<200 mA
A2Ground0 V<200 mA
A3Connected LED12 V<50 mA
A4Connected ON end12 V<50 mA
A5Connected R wire12 V<200 mA
A6No connection
A7Connected K wire12 V<200 mA
A8Connected W wire12 V<200 mA
Note: Do not connect the A3 pin if the vehicle does not
have a theft deterrent indicator lamp
5. Immobilizer system wire connection diagram

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not necessarily mean that engine start failure is due to a immobilizer system malfunction. The reasons for start-
ing engine failures are numerous, including factors like fuel, gas, fire, electricity, wires, etc. If the engine cannot
start, first check if the immobilizer system is working normally. This can be judged by looking at the flashing
theft deterrent indicator lamp which is located on the dashboard in front of the driver seat: Insert the key into the
lock cylinder and turn it to the "ON" position. If a legal key is used to start the engine, once the warning lamp is
connected to the ON end and the transponder is confirmed, the LED will remain unlit. Then when the ON end is
disconnected and the key is pulled out, the LED will shine for 0.25 s and darken for 4 s, as to act as a warning.
If an illegal key is used to start up the engine or there is something wrong with the system, the alarm indicator
lamp will shine for 0.25 s and darken for 4 s. If all is normal, then check the other parts of the engine. If abnor-
mal, first perform immobilizer system troubleshooting. A scanner can be used to judge if the immobilizer system
is working normally, but the precondition is that the scanner must be able to establish communication with the
theft deterrent controller.
1. If communication cannot be established, consider the following:
(a) Check whether the battery voltage is higher than 9 V
(b) Check whether the scanner plug is well contacted to the vehicle socket
(c) Use a multimeter to check whether the 7 pin of the OBD-II plug (diagnostic plug) is connected to the theft
deterrent controller's A7 pin
(d) Check whether the power supply of the theft deterrent controller is normal. (Use a multimeter to measure
whether the voltage of the theft deterrent controller's socket A1 pin and A2 pin is higher than 9 V)
(e) Then adopt the substitution method, which is to replace the theft deterrent controller to check if there is
anything wrong with the theft deterrent controller.
• If the failure is related to the theft deterrent controller, change it and initiate re-matching.
• If the failure has nothing to do with the theft deterrent controller, remove the electronic controller which
is connected to the alarm's K wire, such as the ABS controller, engine electrojet controller, airbag ECU
assembly, etc., as to ascertain if the present fault is caused by the wire harness connected with the theft
deterrent controller's K wire.
2. If communication can be established
Connect the scanner to the vehicle diagnostic port. Insert the key into the steering lock, and turn it to the "ON"
position, then select the scanner to check the immobilizer system's trou\
ble code.
3. Security system troubleshooting
Investigate the problem and perform troubleshooting according to the tro\
uble code on the scanner:
Trouble
code
Code
significanceFailure causeTroubleshooting methods
B1000Theft deterrent
controller
internal
malfunction
Theft deterrent coil open
circuit or short circuit. Theft
deterrent controller internal
malfunction.
Check whether the theft deterrent coil's connecting plug and 1.
the theft deterrent controller is well connected.
Check whether the theft deterrent coil's wire harness plug is sliding 2.
or touching each other.
R e m o v e t h e t h e f t d e t e r r e n t c o i l p l u g , a n d t h e n u s e a 3.
multimeter to check the resistance between the B1 and B2
pins. The normal resistance is about 5-30 Ω. If the resistance
is close to zero, that means the coil has been short circuited.
If the resistance is infinite, then it means the coil's circuit is
open. Measure the resistance between pins B1 and B3, and
B2 and B3, normally they are infinite. If the resistance gains
a certain value, then it means the coil is short circuited or
leaking electricity.
If there is nothing wrong with the coil, the next step is to 4.
check the theft deterrent controller. Adopt the substitution
approach, replace it with a non-matched new theft deterrent
controller or an theft deterrent controller which has been
reset (please refer to the immobilizer system component
replacement). Insert the key into the ignition lock and turn it
to the "ON" position and read the trouble code. If there is no
9000 failure, it means the replaced controller has an internal
malfunction, and the new replaced controller must be re-
matched.

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Trouble
code
Code
significanceFailure causeTroubleshooting methods
B3040W wire failure,
communication
There is no response from
the electrojet controller after
the theft deterrent controller
sends out communication
requests.
First check whether the two failures B043 and B0422 1.
coexist. If so, first solve these two problems.
C h e c k w h e t h e r t h e 8 - c o r e p l u g o f t h e t h e f t d e t e r r e n t 2.
controller is well connected. Check whether the wire harness
connecting the A8 pin (N wire) of the 8-core plug and
electrojet is well connected, not short circuited, and has no
poor contact. Check whether the electrojet wire harness and
the connector is well connected.
Replace the alarm (please refer to the immobilizer system 3.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the alarm.
Replace the electrojet (please refer to immobilizer system 4.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the
electrojet.
B3042W wire
grounding
Short circuiting happens
between the W wire and the
ground
Check whether the theft deterrent controller's 8-core plug 1.
wire harness is touching each other.
Check whether the wire harness which connects the 8-core 2.
plug's A8 pin (W wire) and the electrojet is short circuited to
the ground.
Replace the alarm (please refer to immobilizer system 3.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the alarm
Replace the electrojet (please refer to immobilizer system 4.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the
electrojet.
B3043W wire and
power is short
circuited
Short circuiting happens
between the W wire (A8
pin) and the battery positive.
Check whether the theft deterrent controller's 8-core plug 1.
wire harness is touching each other.
Check whether the wire harness which connects the 8-core 2.
plug's A8 pin (W wire) and the electrojet battery positive has
short circuited
Replace the alarm (please refer to immobilizer system 3.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the alarm
Replace the electrojet (please refer to immobilizer system 4.
component replacement). Check whether the above failures
exist. If they do not, the fault most likely exists in the
electrojet.
B3045
(vehicles
without
the theft
deterrent
indicator
lamp will
show this
trouble
code, but
it will
not affect
immobilizer
system
validation.)
LED has a
short circuit or
open circuit,
LED operates
abnormally
The wire harness (A3
pin) connected to the theft
deterrent indicator (LED)
has short circuited to the
ground. The wire harness
(A3 pin) connected to
the immobilizer indicator
(LED) has an open circuit.
Check whether the theft deterrent controller's 8-core plug 1.
wire harness is touching each other.
Check whether the wire harness which connects the 8-core 2.
plug's A3 pin and the immobilizer indicator has short
circuited to the ground.
Check whether the wire harness which connects the 8-core 3.
plug's A3 pin and the immobilizer indicator has an open
circuit.

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Trouble
code
Code
significanceFailure causeTroubleshooting methods
B3048The LED has
a short circuit
or open circuit
to the power
supply
The wire harness (A3
pin) connecting to the
immobilizer indicator
(LED) has short circuited to
the battery positive.
Check whether the theft deterrent controller's 8-core plug 1.
wire harness is touching each other.
Check whether the wire harness which connects the 8-core 2.
plug's A3 pin and the immobilizer indicator has short
circuited to the battery positive.
B3055Transponder
cannot
modulate
or without
transponder
No transponder inside the
key, transponder damage,
and the theft deterrent coil
damage will lead to theft
deterrent controller receiver
failure of the response
signal from the transponder.
Check whether there is transponder in the key.1.
Check whether the theft deterrent coil is correct as specified 2.
in Article 1.
Replace the transponder (please refer to immobilizer system 3.
component replacement).
B3056No key
message is
stored in the
theft deterrent
controller
The theft deterrent controller
hasn't been matched or
has no key duplicate, thus
there is no transponder
identification code stored
inside the theft deterrent
controller
Re-learn the keys.
B3057PIN is not
recognized
by the theft
deterrent
controller
The theft deterrent controller
is new or has been reset.
Set up the safety code and match the theft deterrent controller
again.
B3059No request
signal from
the electrojet
controller is
received
The theft deterrent
controller doesn't receive
the communication request
signal from the electrojet
controller.
Check whether the theft deterrent controller's 8-core plug is 1.
well connected.
Check whether the wire harness connecting the A5 pin (R 2.
wire) of the 8-core plug and electrojet is well connected, is
not short circuited, and is not poorly connected.
Replace the alarm (please refer to immobilizer system 3.
component replacement). Check whether the above failures
exists. If they do not, the fault most likely exists in the alarm.
Replace the electrojet (please refer to immobilizer system 4.
component replacement). Check whether the above failures
exists. If not, the fault most likely exists in the electrojet.
B3060Illegal key
message is
received
No transponder
identification code stored in
the theft deterrent controller.
Use the scanner to carry out the "learning keys" function.
B3061The
communication
with the key is
interrupted
The transponder
can not establish
communication with the
theft deterrent controller,
the communication
is interrupted, or the
communicating data is
incorrect. The electrojet
key is not identical to the
transponder's.
Check whether the theft deterrent coil is correct as specified 1.
in Article 1.
Check whether the transponder is new or not matching. 2.
Rematch it if it is not matched;
If the transponder has been matched, make sure to check 3.
whether the transponder has been changed, or the electrojet
changed or reset
• If the transponder has been changed, then it cannot be used
again, and must be replaced with a new one and then re-
matched
• If the transponder hasn't been changed and only the
electrojet has been reset, then it only needs to matched again.
• If the transponder has not been changed but the electrojet
has been changed, make sure the replacing electrojet
is new or has been reset. If the substituted electrojet is
matched but not yet reset, then it must be replaced with a
new or reset one and then re-matched.

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4. Security system component replacement
When a failure appears in one of the immobilizer system components, this component must be replaced. After
the replacement, perform matching on the immobilizer system again.
Only changing the coil
There is no need to match the immobilizer system again.
Only changing the key (theft deterrent transponder assembly)
(a) Get the vehicle's PIN code from the code located inside the burglar-proof classified envelope
(b) Connect the scanner with the vehicle's diagnostic connection
(c) Insert the key into the ignition lock and turn it to the "ON" position
(d) Check whether the key is legal and matched. If it is illegal or already been matched, then it cannot be
matched again, but will have to be replaced
(e) Input the PIN code with the scanner
(f) Erase the damaged lost key's information
(g) Match the new key according to the scanner's prompt
(h) If it is necessary to match another key, insert the key, and after resetting the scanner, operate according to
steps c, d, e, and g.
Caution: Make sure the key is legal and hasn't been matched before learning the key. Otherwise, the
immobilizer system won’t successfully match or the scanner will display that it has been matched but
the electrojet's validation is not available.
Only replacing the theft deterrent controller assembly
(a) Get the vehicle's PIN code from the code inside the burglar-proof classified envelope
(b) Turn off the ignition switch, and replace with an unmatched new theft deterrent controller or reset the theft
deterrent controller
(c) Insert the key into the ignition lock and turn it to the ON position
(d) Input the PIN code with the scanner
(e) Match the theft deterrent controller assembly according to the scanner prompts
(f) Because the theft deterrent controller is new, there is no VIN and original key information stored in it. It
will need the VIN inputted and must be matched with the original key, otherwise the original key will not
work.
Caution:
(a) Replace the new alarm remote controller or reset the alarm remote controller, or the alarm re-
mote controller system matching can not be completed.
(b) Select "Read EMS to alarm remote controller", not "Read alarm remote controller to EMS", or it
will make the transponder inoperable.
Only replacing the engine ECU
(a) Get the vehicle's PIN code from the code inside the burglar-proof classified envelope
(b) Turn off the ignition switch, and replace with a new non-matched or reset ECU
(c) Insert the key into the ignition lock and turn it to the ON position
(d) Input the PIN code with the scanner
(e) Match the ECU according to the prompts on the scanner, and complete the ECU and theft deterrent
controller matching.
Caution:
(a) Make sure to replace it with a new or reset ECU, otherwise the immobilizer system matching can-
not be completed.
(b) Select the menu of "Read EMS to theft deterrent controller", but not "Read theft deterrent control-
ler to EMS", or it will make the transponder inoperable.
Replacing the theft deterrent controller and EMS controller at the same\
time
If both the theft deterrent controller and EMS controller need to be changed at the same time, then the transpon-
der that has been matched must also be replaced, otherwise the immobilizer system matching cannot be com-
pleted. The immobilizer system needs to be re-matched after being replace.
Matching after sales stage
Problems caused by lost keys or immobilizer system failures requires a duplicate key, replaced parts, etc. These
problems cannot be solved without re-matching the immobilizer system's parts. During the matching, input the
correct PIN code with scanner. Specific possible problems and matching methods the maintenance station may
encounter are as follows:
1. Match an empty key:
(a) Properly connect the engine ECU and the theft deterrent controller, and then insert the key to be matched,
and switch the ignition switch to the ON position

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(b) Input the PIN code and the key matching instructions with the scanner
(c) If the PIN code is correct, after receiving the key matching instructions, transponder learning will be
complete
(d) Switch off the ignition switch
2. Check the key quantity:
Check the alarm's currently matched key quantity and matchable key quantity with the scanner .
3. Match the theft deterrent controller:
(a) Properly connect the engine ECU and the theft deterrent controller
(b) Input the PIN code and theft deterrent controller matching instructions with the scanner
(c) If the PIN code is correct, after receiving the theft deterrent controller matching instructions, matching will
be complete.
After theft deterrent controller matching is done, it needs to re-learn each key if the original key is still to be
used. If the original key will not be in use any more, then it needs to \
rematch the new key.
4. Match the engine ECU
(a) Properly connect the engine ECU and the theft deterrent controller.
(b) Input the PIN code and engine ECU matching instruction with the scanner.
(c) If the PIN code and instructions are correct, the matching process will be completed automatically.
5. PIN code scan-resisting strategy
From the matching process above, it's apparently that the PIN code is a security code for the matching process.
This code is passed to the vehicle owner in document format during the sales service. If it is lost accidentally,
the customer service staff can check the vehicle identification code stored in the theft deterrent controller with a
scanner, and then send it to the authorized staff in the factory to check the PIN code. In order to prevent someone
from illegally scanning the PIN code, it uses a forced time-delay method to prevent divulgence of information.

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SymptomsCausesSolutions
Cannot start
Burnt fuseReplace with a new fuse of the same
specification
Vehicle supply battery fuse is burntReplace the vehicle supply battery fuse
Illegal operation and other factorsPress the reset button to reset the system
No sound or sound is too low
The volume of the head unit or the
connected component is too low
Raise the volume of the head unit or the
connected component
Speaker possibly damagedCheck the speaker
The sound balance settings lean to one
side
Adjust the sound balance
Speaker's connection wire touches the
vehicle body
Use insulated conductor to connect the
speaker and use insulating cement to cover
the exposed connections
Disc is not genuineUse a genuine disc
Speaker is incorrectly connectedPlease refer to the "Electrical connection
diagram" to correct the connection
Common faults and solutions
General problems
CD Player
CD player outside view
ISO pin definition
PinFunction
AB
1Linear control ground
cableRear horn RH (+) (Violet)
2Mute (Pink)Rear horn RH ( - ) (Violet/Black
striped)
3Linear controlFront horn RH (+) (Grey)
4Connected ignition
switch (Red)Front horn RH ( - ) (Grey/Black striped)
5Automatic antenna
(Blue/White)Front horn LH (+) (White)
6Lighting wire
(Brown)
Front horn LH ( - ) (White/Black
striped)
7To engine battery
positive (+) (Yellow)Rear horn LH (+) (Green)
8Ground cable (Black)Rear horn LH ( - ) (Green/Black striped)