light GREAT WALL FLORID 2008 Owner's Guide

Downloaded from www.Manualslib.com manuals search engine 193Electrical Accessories
SymptomsCausesSolutions
Cannot start
Burnt fuseReplace with a new fuse of the same
specification
Vehicle supply battery fuse is burntReplace the vehicle supply battery fuse
Illegal operation and other factorsPress the reset button to reset the system
No sound or sound is too low
The volume of the head unit or the
connected component is too low
Raise the volume of the head unit or the
connected component
Speaker possibly damagedCheck the speaker
The sound balance settings lean to one
side
Adjust the sound balance
Speaker's connection wire touches the
vehicle body
Use insulated conductor to connect the
speaker and use insulating cement to cover
the exposed connections
Disc is not genuineUse a genuine disc
Speaker is incorrectly connectedPlease refer to the "Electrical connection
diagram" to correct the connection
Common faults and solutions
General problems
CD Player
CD player outside view
ISO pin definition
PinFunction
AB
1Linear control ground
cableRear horn RH (+) (Violet)
2Mute (Pink)Rear horn RH ( - ) (Violet/Black
striped)
3Linear controlFront horn RH (+) (Grey)
4Connected ignition
switch (Red)Front horn RH ( - ) (Grey/Black striped)
5Automatic antenna
(Blue/White)Front horn LH (+) (White)
6Lighting wire
(Brown)
Front horn LH ( - ) (White/Black
striped)
7To engine battery
positive (+) (Yellow)Rear horn LH (+) (Green)
8Ground cable (Black)Rear horn LH ( - ) (Green/Black striped)

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Display characterMalfunctionSolutions
ERR3Disc is placed upside downEject the disc and reload
ERR4Incompatible disc file or formatCheck the disc format
ERR1
ERR1Disc structure errorEject the disc and replay
Trouble code
Electrical connection diagram
SymptomsCausesSolutions
The sound quality is poor or
distorted
Speaker's connection wire touches the
vehicle body
Check the speaker's connection wire
"MUTE" wire touches the metal parts
of the vehicle body
Ensure the telephone silence control wire is
insulated from the vehicle body
A connection error between the
ignition coil ACC and positive power
line "BATT"
Please refer to the "Eelectrical connection
diagram" to correct the connection
Radio antenna
12
345
678
PinDefinition
1Karaoke control wire
2Microphone audio output
3Power supply (+)
4Microphone audio ground cable
5Auxiliary left audio output
6Auxiliary right audio output
7Auxiliary audio ground cable
8Power supply ground cable
PinFunction
AB
1Linear control ground
cableRear horn RH (+) (Violet)
2Mute (Pink)Rear horn RH ( - ) (Violet/Black striped)
3Linear controlFront horn RH (+) (Grey)
4Connected ignition
swith (Red)Front horn RH ( - ) (Grey/Black striped)
5Automatic antenna
(Blue/White)Front horn LH (+) (White)
6Lighting wire
(Brown)Front horn LH ( - ) (White/Black striped)
7to engine battery
positive (+) (Yellow)Rear horn LH (+) (Green)
8Ground cable (Black)Rear horn LH ( - ) (Green/Black striped)
ISO pin definition

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Head unit ISO interface definition
PinPin definition
1Power supply ground cable
2Headlight diagnostic
3Ignition diagnostic
4Mute diagnostic
5Power supply +
6Radio antenna power supply control
7Key-drive
8Key-drive ground cable
915 A fuse
1015 A fuse
PinPin definitionPinPin definition
11Rear left audio output -21Disc changer communication wire (reserve)
12Front left audio output -22Power supply ground cable (reserve)
13Front right audio output -23Communication wire (reserve)
14Rear right audio output -24Disc changer right-channel output (reserve)
15Rear left audio output +25Power supply + (reserve)
16Front left audio output +26Audio ground cable (reserve)
17Front right audio output +27Key-drive ground cable
18Rear right audio output +28Amplifier control
19Disc changer left-channel output (reserve)29Key-drive B
20Ignition diagnostic (reserve)30Key-drive A
DVD Player
Head unit outside view

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Air Conditioning System Terminal Definition
PinInterface signalPinInterface signal
AEmergency lamp relay2Parking lamp drive +
BPower supply (+)3Safety indicator
lamp drive +
CGround4Blower LO gear drive +
DPower supply5Blower common
terminal GND
EAir conditioner
request signal6Blower HI gear drive +
FBlower relay9Blower M1 gear drive +
10Blower M2 gear drive +
Air conditioner switchHazard warning switch + rear defroster switchBlower + night lighting + safety instruction
Cylinder
Blade
Exhaust valve
Rotor
Exhaust valve
Compressor
Entire outline structure (shown on the left)
Rotary vane compressor’s operation
As the diagram shows, when the rotor is rotating under an
external force, due to the synergism of centrifugal force and the
oil pressure difference on the five vanes of the rotor, their edge
clings to the cylinder wall. Because the fixed cylinder is oval
shaped, while rotating on the rotor, the rotor vanes spread and
retract according to the cylinder's geometrical shape, which in
turn makes the crescent shape consisting of the cylinder, vanes,
etc. to change continuously, so as to achieve the functions of
suction, compression, and exhaustion.

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SRS airbag warning lamp inspection
1. When the ignition switch is set to the ON position, check if the SRS warning lamp remains on for 6-7 s.
2. If the SRS warning lamp shuts off after 6-7 s, this is normal.
3. Except for the items listed above, diagnostic inspection is still needed\
.
System diagnosis
Airbag ECU will initiate a series of diagnostic test cycles to check if the airbag system functions are ready for
use. This diagnostic test can guard against the restraint system's faulty execution and at the same time guarantee
prompt execution in a collision. If a malfunction appears, airbag ECU will store the appropriate trouble code and
light up the warning lamp to point out the malfunction, as to make maint\
enance more convenient.
Diagnostic interface
Troubleshooting
Basic processes of the malfunction diagnostic
There are two SRS-ECU malfunctions types classified by time: current malfunction and history malfunction.
The malfunction types categorized by property are: external malfunction \
and internal malfunction.
Current malfunction trouble codes and history malfunction trouble codes may exist at the same time. External
malfunction trouble codes can be eliminated with a diagnostic instrument, but the internal malfunction trouble
codes cannot be cleared unless the SRS-ECU is changed.
Caution: After installing a new SRS airbag system electronic control unit, the airbag system warning
lamp will remain on for 6-7 s when the ignition switch is set to the ON position. This indicates that
the SRS airbag is operating properly. At this point, the system does not need to be inspected and
repaired. Aside from this case however, the system should be diagnosed and repaired.
Warning lampabnormal
Connect the scannerand K wire to scan the ECUDetected faultTroubleshooting Clear the trouble codes

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detection but also during the diagnostic detection cycle. However, if a short circuit on the power supply causes
a malfunction, and the low-end transistor is opened while malfunctioned, the low-end transistor can only be
detected when starting up detection, as to avoid faulty execution.
(b) Ignition voltage is provided by a pressure increase converter.
(c) Acceleration sensor performs self-detection when starting up detection.
(d) Allowed offset range of the acceleration sensor during a diagnostic cycle.
(e) Microcontroller includes AD converter, ROM, RAM, etc.
(f) Security sensor status.
Caution: There is a short-circuiting bar inside the squib circuit connector. When the connector is not
connected, the short circuit happens between the squib circuit's terminal (+) and terminal (-), as to
avoid faulty deployment caused by static electricity. When the connector is bad and the short-circuiting
bar is connected, the fault symptom may not be eliminated.
4. Clear the trouble code
When the X-431 diagnostic instrument receives the "Clear the trouble code" order sent through the serial inter-
face, the trouble code inside the ECU will be cleared. However, if an internal trouble code is recorded or has a
collision record, it will not carry out this order.
(a) Malfunction status display.
When the working voltage is supplied to the SRS-ECU through a battery, the SRS-ECU will light the warning
lamp to inspect the light bulbs. During the initialization stage, the warning lamp will remain on for 6-7 s, and
in order to inform the driver that the system has a malfunction, the warning lamp will continue to remain on
after the working voltage is supplied. If the history trouble code’s quantity is less than 16, the warning lamp
will remain lit for 6-7 s after turning the ignition on and then turn off automatically. If the history trouble code’s
quantity is 16 and the current malfunction appears, it will be recorded and the first history malfunction record
will be automatically removed.
(b) Malfunction indicator.
When the system has malfunctioned, the warning lamp will be always on.
A displayed or history malfunction can only be reset by service personnel. A SRS-ECU internal malfunction or
malfunction’s "collision record" cannot be reset. In this situation, the SRS-ECU mus\
t be replaced.
(c) Microcontroller - independent warning lamp is lit.
The controller has a self-diagnosis function. If the inner controller malfunctions, the warning lamp will always
be on.
(d) If the airbag warning lamp is always on, please inspect it according to the following steps.
The first step of inspecting any of the malfunctions is to detect the malfunction’s position with a scanner. Then
carry out the inspection using the corresponding part’s inspection method. If the scanning result is an internal
malfunction or having to do with airbag execution, the SRS-ECU can be di\
rectly replaced.

Downloaded from www.Manualslib.com manuals search engine 219Airbags
NO.Troubleshooting listExplanation
1Airbag system warning lamp not litAirbag system warns of circuit malfunction
2Airbag system warning lamp is always onAirbag system warns of circuit
malfunction or external malfunction
2. Airbag system warning lamp does not lit
Inspection
statusAirbag system warning lamp does not lit.
Possible
causes
• Voltage disappears (fuse open circuit)
• Combination meter malfunction
• Wire harness malfunction between the instrument cluster and ECU unit
Diagnostic procedures
While performing the first malfunction detection, it is suggested to wiggle the wire harness and plugs to check for
intermittent or poor contact. If there is, please check whether the plugs, terminals, and the wire harness are connected
properly and undamaged. If the above mentioned problems do not exist, pl\
ease take the following steps.
StepsInspectionOperation
1
Detect other wire harness and instrument cluster indicator
lamps
• Set the ignition switch to the ON position
• Are other warning and indicator lamps on?
Yes
Set the ignition switch to the LOCK
position, and then proceed to the
next step
No
Detect the instrument cluster's
power supply system and the
grounded system (fuse)
2
Inspect the light bulbs
Warning:
Incorrect airbag system component operation will cause the
airbag and preload seat belt to opened accidentally, which
may cause serious injuries. Please read the airbag system
services warning before working on the airbag components
• Set the ignition switch to the LOCK position
• Disconnect the battery's negative cable and maintain for at
least 60 s
• Remove the combination meter
• Check whether the two corresponding pins of the airbag
warning lamp are conducting
Yes
Go to the next step
No
Replace the combination meter
3
Detect the wire harness connection between the ECU unit and
the instrument cluster
• Set the ignition switch to the LOCK position
• Disconnect the battery's negative cable
• Disconnect the instrument cluster plugs
• Check whether the warning lamp's corresponding circuits
are conducting
YesGo to the next step
No
Replace the wire harness
Malfunction diagnosis and troubleshooting
1. Warning lamp is not on or always on

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Driver Side Airbag Module (DAB), Front Passenger Side Air-
bag Module (PAB), Clock Spring, and Steering Wheel
Areas of Importance
1. Take off the battery's negative (-) terminal, and wait for 60 s before operating. Wrap the removed
negative (-) terminal in tape to insulate it.
2. The airbag module and clock spring must not be dismantled or repaired. If there is any malfunction,
replace the part.
3. Pay attention to the usage of the airbag module and clock spring. Do not drop it or immerge it in water
or oil. Furthermore, if there is any sinking or depression, cracking, deformity, etc., please replace it
with a new part.
4. Make sure the extended surface is faced upwards when the airbag module is to be deployed. Put it on
a flat surface and do not place anything on top of it.
5. Do not put the airbag module in a place where the temperature is over 93\
oC.
6. After the airbag module is deployed, replace it with a new one. At the same time, inspect the clock
spring (contact resistance between corresponding terminals should not be more than 0.8 Ω). If there
is anything abnormal, replace it with a new one.
7. Use gloves and protective glasses while operating on a deployed airbag.
8. While scraping an undeployed airbag, make sure to discard it after it ha\
s been deployed first.
9. During removal, to avoid experiencing static electricity interference leading to faulty execution, make
sure to remove the other wire harness connectors after the DAB and PAB module wire harness
connectors have been removed. Installation is done in reverse order.
Driver side front airbag, steering wheel, and clock spring removal
1. Operation before removal
(a) When the steering wheel and front tires are pointing straight ahead, take out the ignition swit\
ch.
(b) Disconnect the battery's negative (-) terminal.
2. Driver side airbag module removal sequence
(a) Loosen the screws on both sides.
(b) Lightly pick up the airbag module.
(c) Disconnect the wire harness plug-in which is plugged into the airbag module.
(d) Remove the driver side airbag module.
(e) Remove steering wheel mounting bolt on the steering column.
(f) Remove the steering wheel.
3. Clock spring removal sequence (after steering wheel removal is complete\
d)
(a) Lightly remove the steering wheel (please refer to the areas of importance).
(b) Open the combination switch's upper and lower protective cover, find and disconnect the wire harness connector
at lower end.
(c) Remove the clock spring.
Driver side front airbag, steering wheel, and clock spring installation
1. Clock spring installation sequence
(a) Inspection before installation.
This operation requires the inspection of the front tires to make sure they are first pointed straight ahead. If they
are not, be sure to place them in the right position first.
• Install the clock spring onto the steering column.
• Firmly wedge the clock spring to the steering column.
• Install the dashboard wire harness under the clock spring.
• Install the combination switch hood.
(b) Inspection after installation.
2. Steering wheel installation sequence (after clock spring installation i\
s completed)
(a) Pull out the clock spring's position pin.
(b) Install the steering wheel, making sure to insert the wire above the clock spring through the hole on the
steering wheel body.
(c) Tighten the steering wheel mounting nuts.

Downloaded from www.Manualslib.com manuals search engine 229Airbags
3. Driver side airbag module installation sequence (after steering wheel i\
nstallation is completed)
(a) Install the horn's wire harness.
(b) Install the airbag module executing equipment's (gas generator) wire harness.
(c) Place the airbag module onto the steering wheel's proper installation position (avoid heavy knocking while
placing).
(d) Tighten the airbag module mounting bolt.
(e) Connect the battery's negative (-) terminal.
(f) Inspection after installation.
Auxiliary airbag removal and installation
1. Auxiliary airbag removal
(a) Remove the glove box.
(b) Pull out the dashboard wire harness and the auxiliary airbag wire harness connectors.
(c) Remove the airbag mounting bolt.
(d) Remove the upper dashboard.
(e) Remove the auxiliary airbag's two mounting nuts.
(f) Press the buckle and remove the auxiliary airbag.
2. Installation sequence for the auxiliary airbag is reverse to the removal\
sequence.
Caution: Please do not place anything on the auxiliary airbag, as to avoid accidents while deploying
the airbag.
Operation essentials
1. Driver side airbag and steering wheel removal
Caution: The following operations should only be performed after the battery's negative (-) terminal
has been disconnected, and after the ignition switch key has been pulled\
out for 60 s.
(a) Remove the mounting screws from the two holes under the steering wheel bottom cap, and lightly pick up
the driver side airbag module.
(b) Pull out the deployed airbag module's wire harness and the horn line, and remove the airbag module\
.
Attention: Diagnose the airbag module's circuit with an electrical measuring instruments but do not
dismantle it. Face the bottom of the removed passenger side airbag upwards and store it in a clean
and dry place.
(c) Remove the steering wheel mounting bolt on the steering column.
Caution: Due to the over-tight occlusion of the spline and column, the steering wheel and steering
column may be hard to separate, in which case make sure not to use force to remove the steering
wheel. The correct method is to tighten the screw into the column just a bit, and then pull up the
steering wheel (because the steering wheel bottom is connected to the clock spring, if force is used to
remove it, it may damage it).
2. Clock spring removal
(a) After steering wheel removal is completed, remove the combination switch hood.
(b) Pull out the dashboard wire harness connectors under the clock spring.
(c) Take off the clock spring.
Caution: Store the removed clock spring in a clean and dry place.
3. Installation notes
(a) Inspection before installation, inspection of driver side airbag module.
(b) Inspect the new airbag or clock spring before installing them.
4. Driver side airbag module inspection
Inspect each of the following items. If any faults are found, replace with a new corresponding airbag module
part. Discard the old components after they have been deployed in the pr\
oper order.
(a) Whether the cover sunken or depressed, cracked, or deformed.
(b) Whether the wire harness has broken connectors and deformed terminals.
(c) Whether the gas generator's housing is sunken or depressed, cracked, or deformed.
(d) Airbag module installation status.
Caution: The specified measuring instrument cannot measure the airbag module (tube rupture) circuit
resistance. Test the resistance with a testing instrument. There is an electric current in the tube rup-
ture which may lead to accidental deployment due to static electricity a\
nd cause serious accidents.
5. Clock spring inspection
Inspect each of the following items. If any fault is found, replace with\
a new clock spring.

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Alignment area
(a) Whether there are broken connectors or protective
pipes and deformed terminals.
(b) Whether the housing is damaged.
(c) Inspect whether the clock spring's upper connector
terminal and lower corresponding connector terminal is
conducting.
Clock spring central involution
Screw in the clock spring clockwise all the way, and then
turn it 3.5 circles in the reverse direction, until the position
pin's block boss matches the block hole (as shown on the
left).
Caution: If the clock spring is not in the involution
central, the steering wheel will be unable to rotate
midway or cause clock spring circuit failure, which will
obstruct the normal operation of the SRS airbag.
6. Steering wheel and airbag module subassembly installation
(a) After pulling out the clock spring's position pin, install the steering wheel and airbag module su\
bassembly.
Caution: While installing the steering wheel and airbag module subassembly, please do not block the
clock spring wire harness.
(b) After installation, try to turn the steering wheel left and right to its proper position, and check for anything
abnormal.
7. Inspection after installation
(a) Lightly turn the steering wheel left and right to check whether there is anything abnormal or for any
strange noise. (Driver side airbag module, clock spring).
(b) Set the ignition switch to the ON position.
(c) The SRS warning lamp will remain on for 6-7 s and will then die out.
(d) If the warning lamp is always on or shows other symptoms after 6-7 s, troubleshooting must be perf\
ormed.
(e) Inspect whether the clock spring circuit is open circuited. If yes, please replace it with a new \
one.
(f) If no, check the other circuits.
Airbag Module Disposal
While discarding the airbag module or a vehicle carrying a SRS airbag, please discard according to the following
steps.
Discarding essentials of the airbag module before deployment
1. Deploy the airbag before discarding SRS airbag.
2. Deploy the airbag outside the vehicle when replacing the airbag module.
3. There may be some smoke when deploying the airbag, so make sure to operate near a smoke
detector.
4. When deploying the airbag, the sound will be very loud. Please ask nearby people to plug their ears,
and try not to operate near residential areas.
Airbag deployment
Wa r n i n g : T h e f o l l o w i n g s t e p s c a n p r e v e n t s t a t i c
electricity trigged accidental deployment, so please
carefully follow them.
1. Park the vehicle on a flat surface.
2. D i s c o n n e c t t h e b a t t e r y ' s n e g a t i v e a n d p o s i t i v e
terminals, and remove the battery from the car.
Caution: Avoid wearing apparel which may generate
friction due to electricity. Disconnect the battery's
p o s i t i v e a n d n e g a t i v e t e r m i n a l s , a n d c o m m e n c e
operation after waiting 60 s.
3. Remove the airbag module according to the driver side
airbag's normal removal procedures.
1
2
3