100 HONDA CIVIC 2000 6.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 2000, Model line: CIVIC, Model: HONDA CIVIC 2000 6.GPages: 2189, PDF Size: 69.39 MB
Page 1570 of 2189

Starting System
Starter Replacement
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable.
Disconnect the starter cable from the B terminal on
the solenoid, then disconnect the BLK trHT wire
from the S terminal.
MOUNTING BOLT44 N.m l/t.s kgf.m. 32 lbf.ft)
S TERMINAL
MOUNTING BOLT6,1 N.m {4.5 kstm.32lbtftl
MOUNTING NUT9 N,m {0.9 kgl.m,6.s lbtftl
B TERMINAL
4. Remove the two bolts holding the starter, then
remove the starter.
lnstall in the reverse order of removal.
NOTE: When installing the staner cable, make sure
that the crimped side ofthe ring terminal is facing out.
TERMINAL
Connect the battery positive cable and negative cable
to the battery.
Enter the anti-theft code for the radio, then enter the
customer's radio station presets ('99 - 00 models).
7.
Crimped side of ring
23-100
Starter Reassembly
'1. Pry back each brush spring with a screwdriver, then
position the brush about halfway out of its holder.
and release the spring to hold it there.
Install the armature in the housing. Next, pry back
each brush spring again, and push the brush down
until it seats against the commutator, then release
the spring against the end of the brush.
aw
3. Install the end cover on the brush holder.
ERUSH HOLDER
Page 1575 of 2189

-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.
Page 1592 of 2189

Charging System
Rectifier Removal (cont'd)
Separate the rear housing from the stator/rectifier
assembly by removing the four screws and the ter-minal nut.
TERMINAL NUT
Unsolder the rectifier from the stator leads,. To avoid damaging the diodes with heat, pinch
the stator leads between pliers to carry heat off,and apply the soldering iron only long enough toseparate the leads from the rectifier.. Use a 100 W soldering iron.
STATOR SOLDERING
7. Install the new rectifier in the reverse order of removal.. Apply the soldering iron only long enough toensure a good connection so the heat will notdamage the diodes.
a Use only a rosin core type solder or solder joints
will corrode.
6.
SOLDERING
23-122
Rectifier Test
NOTE: The diodes are designed to allow current to pass
in one direction while blocking it in the opposite direc-tion. Since the alternator rectifier is made up of ninediodes, each diode must be tested for continuity in bothdirections with an ohmmeter that has diode checkinocapability; a total of 18 checks.
1. Check for continuity in each direction between- the B and P terminals.- the B'and P terminals.- E {ground) and the P terminals.
All diodes should have continuity in only one direc-UOn.
lf any of the diodes fails, replace the rectifier assem-bly, (Diodes are not available separately.)
Page 1599 of 2189

JGau ge/lndicator/Terminal
With tachometer;
CONNECTOR "A"
{A/T GEAR POSITION INDICATOR}
Location lndex
CONNECTOR "8"
{GAUGE and INOICATOR)CONNECTOB "C"
CONNECTOR "D"
{ABS INDICATORI
SPEEDOMETER:Indicates 60 km/h at 637 rpm or
60 mph at 1,025 rpm o{thevehicle speed sensor (VSS).
A/T GEAR POSITIONINDICATORSee page 23 149
TACHOMETER:Indicates 100 rpm at200 pulses per minuteol the ignition controlmodule (lCMi.FUEL GAUGEENGINE COOLANT TEMPERATURE (ECT) GAUGE
(cont'd)
23-129
(GAUGE end INDICATORI
A1-----------+816
JlltlllulllllrL
c1 --------->c13
1ililil{ilrL
oooo o 0006^
)og @ @ o^o @ )'l |. o
Fl- - -> F5E1_ _ -->E5D1- --+05
oo/ \oo
Gauge/Sending Unit Test, page 23-142
Page 1740 of 2189

Special Tools
Ref, No, I Tool NumberDescriptionOty I Page Reterence
o-,an*r
@
o/a*,
07HAz - SG00500
07PAZ 0010100
07sAz - TB4011A
0ITAZ - SZ5011A
07TAZ - 001020A
Deployment Tool
SCS Service Connector
SRS Inflator Simulator
SRS Simulator Lead C
Backprobe Adapter, 17 mm
1
1
I
1
2
24 10
24-14
24-42
24-42
24-30
* 1r Included in SRS Tool Set 07N4M - SM5000B*2: Use with the stacking patch cords from T/N 07SM 001000A, Backprobe Set.
o6\
o
t,4-2
Page 1752 of 2189

Troubleshooting
J
J
B. The SRS indicator light can also indicate the DTC by the number of blinks when the SCS service connector is connect-ed to the service check connector (2P).
1. Turn the ignition switch OFF, and wait for ten seconds. Then connect the SCS service connector to the service checkconnector (2P). lf you do not wait ten seconds, the SRS unit will not be completely reset and will not output DTCS.
SERVICE CHECKCONNECTOR {2PIIGRY, GRYI or IGRN, cRN]SCS SERVICE CONNECTOR07PAZ - (m10100
l.-zs
2. Turn the ignition switch ON (ll). The SRS indicator light comes on for about six seconds and goes off. Then it will indi,cate the DTC:- The DTC consists of a main code and a sub-code.- Including the most recent problem, up to three different malfunctions can be indicated.- In case of a continuous failure, the DTC will be indicated repeatedly (see example 1 below).- In case of an intermittent failure, the SRS indicator light will indicate the DTC one time, then it will stay on (see exam-ple 2 below).
lf both a continuous and an intermittent failure occur, both DTCS will be indicated as continuous failures.- In case the system is normal (no DTC), the SRS indicator light will stay on (see example 3).3. Read the DTC.
4. Turn the ignition switch OFF, and wait for ten seconds. Then disconnect the SCS service connector from the servicecheck connector (2P).
Examples of DTC Indications:
1. Continuous fallure, SRS Indicator Light isl
- Main @de
DTC21Mosr raenr probtsm
Intermittent failure, SRS lndicator Light is:
-lF- rM.in code ir) Sub.code (2)
DTCI2
-'l F --l FMarn code (11 Sub code t1t
DTCl1Thnd.most recenl
Lrghr srays on rn ca* ol
r --
2.
3. No
ON
sutb chek __.1penod
24-14
rmal (no failure), SRS
DTC5l
Indicator Light is:
rl
No OTC, system is norhal, rhe
Page 1753 of 2189

)Erasing the DTC Memory
To erase the DTC(s) from the SRS unit, use a Honda
PGM Tester (see the Honda PGM Tester SRS vehicle
System Supplement) or the following procedure
1. Make sure the ignition switch is OFF
2. Connect the SCS service connector to the MES con-
nector (2P). Do not use a jumper wlre.
]P,
&
.!--J
MEMORY ERASE
SIGNAL (MESI CONNECTOR I2PI
IGRY, GRYI or [GRN, GRNI
SCS SERVICE CONNECTORo?PAZ - 0010100
t
7.
Turn the ignition switch ON (ll).
The SRS indicator light comes on for about six sec-
onds and goes off. Remove the SCS service connec-
tor from the MES connector (2P) within four seconds
after the SRS indicator light went off.
The SRS indicator light comes on again. Reconnect
the SCS service connector to the lvlES connector
(2P) within the four seconds after the SRS indicator
light comes on.
The SRS indicator light goes off. Remove the SCS
service connector from the MES connector (2P)
within four seconds.
The SRS indicator light indicates that the memory is
erased by blinking two times.
Turn the ignition switch OFF, and wait for ten sec-
onos.
8.
SRS indictlorlighi
MESconncclottcaminals
CONNECTED
O,
DISCONI{ECTED
24-15
Troubleshooting Intermittent
Failures
lf there was a malfunction, but it doesn't recur, it will be
stored in the memory as an intermittent failure, and the
SRS indicator light comes on.
Afte. checking the DTC, troubleshoot as lollows:
1. Read rhe DTC {see "Reading the DTC"}.
Erase the DTC memory (see "Erasing the DTC
Memory").
With the shifi lever in neutral, turn the ignition switch
ON (ll), and lei the engine idle.
The SRS indicator light comes on for about six sec-
onds and goes off.
l*F
ON
tl-- -l
Shake the wire harness and the connector, take a test
drive (quick acceleration, quick braking, cornering),
and turn the steering wheel fully left and right, and
hold it there for five lo ten seconds to find the cause
of the intermittent failure.
lf the problem recurs, the SRS indicator light will
stay on.
-q 6a.c f'-
:q
Problem recurs, light stays on
3.
4.
6.lf vou can't duplicate the intermittent failure, the sys-
tem is OK at this time.
Page 1817 of 2189

Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-' 98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10
Page 1836 of 2189

- Under-dash Fuse/Relay Box (cont'd)
Fuse/Relay I nformation
Fuse
NumberFuse NameAmps
(P/W RELAY)
(S/R RELAY)
FR WIPER
FR WASHER
LO
Page
10-7 |
I
Component or Clrcuit Protected
i Power window relay, Moonrool
Front wioer/washer
CIGARETTE
LIGHTER
ACC SOCKET
10-7Accessory power socket
I RAD|O CLOCK
I
110 115)l
tl
1O-7 |
I
Stereo radio tuner ('96198 models), Audio unit ('99100
model)
Not used
i 7.5i 114 iDash & console lights
I srnnrensrorunl | 7.slzl , zt -t , ! eCU-n main retay, PCM/ECM, Integrated controt unit
I ot 21-2 t
I LICENSE LIGHTS I 7.5
I rerr uesls I
Parking lights, License plate lights, Tail lights| 1oo-1 |
tl
| (f NTERLOCK UNIT) | 7.5 | 10-12 I Interlock system
* = '98 models
6-2
Page 1839 of 2189

Fuse
NumberFuse NameAmpsPage
BATTERY
Component or Circult Protected
Power distribution
lgnition switch
INTERIOR LIGHT | 7.5 | 10-10 | DLC, Ceiling light, Trunk light
FI E/M15 i(20 GX) i
i PGM-FI main relay, Fuel injection relay (GX)
Not used
POWER WINDOW| 10-10 | Power window relay
BACK UPStereo radio iuner ('9G'98 mod€ls), Audio unit ('99100
models), Heater control panel, PCM/ECM, TCM (9e'98
cvr)
HEADLIGHT
REAR DEFROSTER I
DOOR LOCK UNIT,
ROOF
i 10-12i Headlights
Not used
Rear window defogger relay
Power door lock control unit (all except '99-'00 models
with keyless), Keyless door lock control unit ('99-'00
models with keyless), Moonroof
i HORN, SrOP Lri 10-13i Horn relay, Brake switch
HAZARDHazard warning switch
OPTIONI 10-13I Security system (option)
i HEATER MOTOR Ii 10-1 i Blower motor relay
(CONDENSER FAN)
COOLING FANl1o-1
Condenser Jan relay, A'lC compressor clutch relay
Radiator tan relay
&5