Valve clea HONDA CR-V 2000 RD1-RD3 / 1.G Owner's Guide

Intake Air System
Air Cleaner
Air Cleaner Eloment Rsplacomsnt
NOTE: Do not clean the air cleaner element by blowingit off with compressed air,
AIR CLEANER ELEMENTNo.mal conditions:Replace air cleaner element every30,000 miles {48,000 km) or 24months whichever comes first.Severe condition3:Replace air cleaner element every15,000 miles 124,000 km) or 12months whichever comes tirst.
m
11-194
Throttle Cable
Inrpection/Adiustmcnt
1. Stan the engine. Hold the engine at 3,000 rpm with noload (in Park or neutral) until the radiator fan comeson, then let it idle.
2. Check that the throttle cable operates smoothly withno binding or sticking. Repair as necessary,
3. Check cable free play at the throttle linkage. Cabtedeflection should be 10- 12 mm (3/8 - 1l2in.l.
'97 - 98 modols:
CABLEBRACKET
LOCKNUT
DEFLECTION10-12mmBIA- 112 i^l
'99 - 0O modsls:
lf deflection is not within specs, loosen the locknut,turn the adjusting nut untilthe deflection is as speci-fied, then retighten the locknut.
With the cable properly adjusted. check the throttlevalve to be sure it opens fully when you push theaccelerator pedal to the floor. Also check the throt-tle valve to be sure it returns to the idle position
whenever you release the accelerator pedal.
DEFLECTIONl0-12mft
Bla - 112 inl
NUT
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lnstellation
1. Open the throttle valve fully, then install the throttle
cable in the throttle linkage, and install the cable
housing in the cable bracket.
97 - 98 modols:
THRoTTLE LINKAGE CABLE
INNER CABLE
- (Xl modols:
LOCKNUT
'99
2.Sta.t the engine. Hold the engine at 3.000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
Hold the cable sheath, removing all slack from the
cable.
Set the locknut on the cable bracket.
Adiust the adjusting nut so that its free play is 0 mm.
Rimove the cable sheath from the throttle bracket,
reset the adjusting nut and tighten the locknut.
ADJUSTING
BRACKET
'97 - 98 modals:
lhere should beno clearance.
AD.'USTING NUT
'99 - 00 modeb:
CABLEBRACKET
9.8 N.ml'1.0 kgt'm,7.2 tbr.ft)
9.8 N.m(1.0 kg{.m,7.2lbllrl
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Intake Air System
Throttle Body
Doscription
The throttle body is a single-barrel side-draft type. The
lower portion of the throttle valve is heated by engine
coolant from the cylinder head. The idle adjusting screw
which regulates the bypass air is located on the top of
the throttle bodv.
The illustration shows'97 - 98 models,'99 - 00 rnodelsare similar.
1 1-196
lnspection
Check that the throttle cable operates smoothly without
binding or sticking.
lf there are any abnormalities, check for:. Excessive wear or play in the throftle valve shaft.. Sticky or binding throttle lever at the fully closed posi-
tton.
. Clearance between throttle stop screw and throttle
lever at the fully closed position.
97 - 98 models:
THROTTLE LINKAGE
Replace the throttle body if there is excessive play in the
throttle valve shaft or if the shaft is binding or sticking.
THROTTLE LINKAGE
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Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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Electrical Troubleshooting ('98 - 00 Models)
Troubleshooting Flowchart - Lock-up Control Solenoid Valve A
Poslible Cause
. Dbconnected lock-up control solenoid valve A/B assemblY connector. Short or open in lock-up control solenoid valve A wire. Faulty lock-up control solenoid valve A' Open in vB SOL wire
LGI|BRN/BLK) LG2IBRN/BLK)
To page 14 95
(cont'd)
14-93
A t32Pli r rriltI l,1 I I ltDrste,0n,,2. t3r B'r!51 r.
LGl IBRN/BLKI LG2 (BRN/BLKI
Wire side of female terminals
A {32P)
.OBD ll Scan Tool indicatesCode Pl753.. Self-di.gnosis E or E indica-
tor light blinks once.
lf the PGM Tester is available,retrieve the M Freeze Data, then
clear the PCM.
Test-drive the vehicle under the
same conditions the Freeze Data
lntermittent failul.. The system is
OK at this time. Check the fit of
the Din3 in all connectors affected
by thb code.
Did the code return?
Check for a Short to Power:'1. Turn the ignition switch OFF.
2. Disconnect the B (25P) and D(16P) connectors trom thePCM,3. Turn the ignition switch ON (ll).
4. Measlre the voltage betweenthe D1 and 820 or 822 termi-nals,
n€pair short lo power in the wire
betw€€n the Dl terminal and the
lock-up control solenoid valve A
Mg.sure Lock-up Control SolenoidValve A Rssistance:1. Turn the ignition switch OFF.2. M easu re the resistancebetween the D1 and 820 or822 terminals.
ls the resistance 12 - 25 o?
To page 14-94
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Electrical Troubleshooting ('98 - 00 Models)
Troubleshooting Flowchart - Lock-up Control Sotenoid Valve B
Possibl€ Cause
. Disconnected lock-up control solenoid valve A/8 assembly connector. Short or open in lock-up control solenoid valve B wire. Fauhy lock-up control solenoid valve B. Open in VB SOL wir€
PCM CONNECTORSLC B {GRN/8LKI
LG1{BRN/BLK} I-G2{BRN/BLK)
Wire side of female terminals
A {32P1
To page 14 98
.OBD ll Scan Tool indicatesCode P'l758.. Sell-diagnosis Dl or E indica-tor light blinks twic€.
lf the PGM Tester is available,relrieve the A,/T Freeze Data, thenclear the PCM-
Test-drive the vehicle under thesame conditions the Freeze Data
Interm ittant tailure. The lystem isOK at this time. Check the tii ottho pin3 in all connectors athedby this code.
Did the code return?
Check for a Short to Pow€r:1. Turn the ignition switch OFF.2. Disconnect the B 125P) and D(16P) con nectors lrom thePCM.3. Turn the ignition switch ON 1ll).4. Measure the voltage betlveenthe D3 and 820 or 822 termi-nals.
Repair shon to power in the wirebetween tho D3 terminal and thelook-up control solenoid valve B.
Measure Lock-up Control SolanoidValve B Resistanc€:1. Turn the ignition switch OFF.2. Measure the resistancebetween the D3 and 820 or822 terminals.
ls the resistance 12 - 25 O?
To page 14-97
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Electrical Troubleshooting ('98 - 00 Models)
Troubleshooting Flowchart - Shift Control Solenoid Valve A
Po$ible Caus€
'. Short or open in shift control solenoid valve A wire. Faulty 3hift control 3olenoid valvo A. Ooen in VB SOL wire
LGl
To page 14-108
(BRN/BLKILG2 (BRN/BLKI
A t32P) 8 {2sPl Ct3lPt ll Dll6Pt
LG1IBRN/BLKI LG2IBRN/BLK}
Wi16 side of femaleterminals
A (:l2Pl a t25Pl - c {31P}
. OBD ll Scan Tool indicatesCode P0753.. Self-diagnosis El or E indica-tor light blihk5 ievon times.
It the PGM Tester is available,retrieve the A"/T Freeze Data, thenclear th€ PCM.
Test drive the vehicle under thesame conditions the Freeze Data
Intermittent tailure. The systemb OX at this timo. Check the fito{ the pins in all connectora.ttected by this code.
Did the code return?
Ch6ck for a Short 1o Power:1. Turn the ignition switch OFF.2. Disconnect the B (25P) and D(16Pi connectors from thePCM,3. Turn the ignition switch ON (ll).
4. Measure the voltage betweenthe D7 and 820 or 822 terminals.
Repair short to power in the wirebetwoen tho D7 terminal and theshift control solenoid valve A.
Moasure Shift Control SolenoidValv6 A Resistanco:1. Turn the ignition switch OFF.2. [reasu re the resistancebetween the D7 and 820 or822 terminals.
ls the resistance l2 - 25 0?
To page 14-107
14-106
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Troubleshooting Flowchart - Shift Control Solenoid Valve B
Po3sible C.us€
.Dt. Short or oDen in shift control solenoid valve B wira' F.ulW shitt cont.ol solonoid valvc B. Opon in VB SOL wir6
LGI {8RN/BLKI
To page 14-111
PCM CONNECTOBS
LGl {BRN/BLKI LG2 {BRN/BLK}
Wire side of lemale terminals
a l32Pl B {2sPl c t3tP}
c (31P1
. OBD ll Scan Tool indicatos CodeP0758.. Self-di.gnosis E or E indica-lor lighf blinb 6ight times.
lf the PGM Tester is available.retrieve the A/f Freeze Data, thenclear the PCM.
Test-drive the vehicle under thesame conditions the Freeze Data
Intermittent failu16. Tha 3yltgmis OK at thi3 time. Check the fitof the Dins in all connectorsaffocted by this codo.
Did the code return?
Check lol o Short to Power:1. Turn the ignition switch OFF.2. Disconnect the B 125P) and D(16P) connectors from thePCM,3. Turn the ignition switch ON0ll.4. Measu.e the voltage betweenthe D2 and 820 or 822 termi-nals.
Ropair short to powor in lhe wirebetwoon the D2 termin.l .nd thoshift cont.ol solenoid vslv6 B.
Measuro Shift Control SolonoidValve I Rosbtance:1. Turn the ignition switch OFF.2. M easu re the resistancebetween tho D2 and 820 or822 terminals.
ls the resistanc€ 12 - 25 O?
To page 14-110
LG2 IBRN/BLKI
(cont'd)
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Lock-up Control Solenoid Valve A/B Assembly
Test
1.
2.
Disconnect the 2P connector from the lock-up con'
trol solenoid valve A'lB assembly.
Measure the resistance between the No. 2 terminal
(solenoid valve A) of the connector and body
ground. and bet\iveen the No. 1 terminal (solenoid
valve B) and body ground.
STANDARD: 12 - 25 o
LOCK-UP CONTROLSOLENOID VALVECONNECTOR I2P)
Replace the lock-up control solenoid valve A/B
assembly if the resistance is out of specification
lf the resistance is within the standard, connect the
No. 1 terminal of the connector to the battery positive
terminal. A clicking sound should be heard Connect
the No. 2 terminal to the battery positive terminal. A
clicking sound should be heard. Replace the lock-up
control solenoid valve Ay'B assembly if no clicking
sound is heard when either terminal is connected to
the banerv Dositive terminal.
Check the lock-up control solenoid valve fluid pas-
sages for dust or debris, and replace as an assem
bly, if necessary.
Terminalside ofmale terminals
LOCK.UP CONTROL
Replacement
NOTE: Lock-up control solenoid valves A and B must be
removed/replaced as an assembly.
1. Remove the mounting bolts and the lock-up control
solenoid valve A,,/B assembly.
LOCK.UP CONTROL6 x 1.0 mm SOLENOIO VALVE12 N.m 11.2 kgf.m,8.7 lbf.ft) A/B ASSEMBLY
Replace.Clean the mounting surfaceand flu id passages.
2.Clean the mounting surface and fluid passages, and
install a new lock-up control solenoid valve IVB with
a new filter/gasket.
Check the connector for rust, dirt, or oi!, and recon-
nect it securely.
oa
14-135
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Shift Control Solenoid Valve A/B Assembly
Test
'1. Disconnect the 2P connector from
solenoid valve Ay'B assembly.
the shift control
Terminalsade ofmale terminals
Measure the resistance between the No. 1 terminal(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 2terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 O
Replace the shift control solenoid valve A,/B assem-bly if the resistance is out of specification.
lf the resistance is within the standard. connect theNo, I terminal of the shift control solenoid valveconnector to the battery positive terminal. A clickingsound should be heard. Connect the No. 2 terminalto the battery positive te.minal. A clicking soundshould be heard. Replace the shift control solenoidvalve A/B assembly if no clicking sound is heardwhen either terminal is connected to the battervpositive terminal.
14-136
Replacement
NOTE: Shift control solenoid valves A and B must beremoved/replaced as an assembly.
1. Remove the shift control solenoid cover.
2. Remove the mounting bolts, the clamp and the shiftcontrol solenoid valve Ay'B assembly, then disconnect
the connector.
6x1.0mm12 N.m{1.2 k9 .m,8.7 lbtft}CLAMP ARACKET
FILTER/GASKETReplace.Clean the mounling surfaceand fluid passages.
Clean the mounting surface and fluid passages. andinstall a new shift control solenoid valve Ay'B assem-bly with the clamp and a new filter/gasket.
Install the shift control solenoid cover.
Check the connector for rust, dirt. or oil, and recon-nect it securely.
w
SHIFT CONTROLSoLENO|O COVEn
SHIFT CONTROLSOLENOID VALVE A/BASSEMBLY
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qK
-!t'">,,
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