eld HONDA INTEGRA 1994 4.G Owner's Guide

Intermediate shaft
Removal
Drsin the transmission oil or fluid (see section 13 or14).
Remove the left driveshaft (see page 16-3).
Remove the three dow€l bolts.
Remove the intermediate shaft f.om the differential.
CAUTION; Hold the intormediato shaft horizontrl
until it b clear of the dittorential to prevent damago
to thr dittarontial oil so!|.
Disassembly
NOTE: Be careful not to damage the metal rings on theintermediate shaft during disassembly.
1. Remove the set ring,
2. Remove the intermediate shaft outer seal from thebearing support.
3. Remove the eldernalcirclip.
OUTEB SEALReplsce.
2.
t
SET RINGReplace.
16-12

Remov€ the circlip, then remove the drive shaft
assembly from the pump housing using a plastic
namm€r.
Remove the seal spacer and oil seal.
Inspect the pump housing for damage on the seal-
ing surfaces.
/-clRcLlP
Q'/
ra -,"
DRIVE SHAFTfor bend,damage or wear,
PUMP HOUSING
11. lnspect the bearing by rotating the outar race slow-
ly. lf any play or roughness is felt, replace the bear-
ing.
Remove and discard the bearing using the
tool and a gress.
Pra3s
+
special
13.Install the new bearing
press.
I{UB DIS/ASSEMBLY BASE07GAF - SD40700
using the special tool and a
Press
+
Installwith thered shielded sidelacing down.
07GAF - SDis)700NOTE: Support the inner racewith the tool securely.
17-39

Windshield, Rear Window, Ouarter Glass
lndex
NOTE: The numbers after the part names show the quantities of the parts used.
Hatchback
RIGHT SIDE
UPPER RUBBER DAM
CLIP E. 2 Whir€
Cl-lP F, 2 Loft. WhitoRight. Bluo
CLIP A, I Rod
RETAINER, 6 Orengo
CLIP B, 2 O.an96
CLIP C, 2 Black
LEFT SIDE MOLDING
CLIP D. 2 G.6en
AINER, 2 Ysllow
UPPER SEAL
UPPER FASTENER, 2(S€lt-adh.sive-type, glass sid6l
UPPER FASTENER, 2(Self-6dhosiv6-type, hatch sidel
e.'.
RET
REAR WINDOW MOLOINGReplacement, page 2O-65
SIDE RUAAERDAM. 2
SIOE SPACER. 2
REAR WINDOWRemoval, page 20'6'1Instaflataon, page 20-62
f ? *
""'^i^r.{"'/\
LOWER FASTENER. 2{Self-adh6siv€-type,glass sidel
LOWER FASTENER, 2{Selt-adhosive-1ype,hatch sid6)TAPE B, 2
20-53
UPPER MOLOING
Removal, page 20-55Installation, page 20-56
ADHESIVE

Windshield, Rear Window
lndex
part names show the quantities of the parts used.
RIGHT SIDE MOLDING
WINDSHIELDRemoval, page 20-55Installation, page 20-56
CLIP F, 2 L6ft. WhltoRighl. Bluo
CLIP A, I Rod
€
e
&...- *aro,nr*. 6 o'!.gc
CLIP B, 2 B?own
AINER. 2 Yollow
,@
/'GLASS BRACKET, 2
REAR WINDOWRemoval, page 20-68Installation,page 20-69
NOTE: The numbers after the
Sodan
bq
UPPER MOLDII{GUPPER RUEBER OAM
cLtP E, 2 Whir6
A
\
RET
REAR WINDOW MOLOING
R.-.......-"-.owER FA'TENER. 2

lsolf-.dhe3ivo-type, sla$ sidol
LOWER FASTENER, 2(Solt-rdhe.lvo-typo. body sidol
UPPER FASTENER, 2
{S.ll-.dho!lvo-typo, gh$ .ldcl
g
.qB.....--
urra" FAslEr{ER, 2(Cllp-typo, body .ld.l
&'.....- r,o, sPAcER, 4
20-54
LOWER COVER
ffit*--

Windshield
Removal
CAUTION:
a Woar glovos to l€mov€ and install the windshiold,
a Us€ saat covers to avoid damaging any surfaces.
1. To remove the windshield, first remove the:
a Front pillar trim (see page 20-911
. Headliner (see pages 20-98. 1OO)
a Front wipers and air scoop (see section 23)
2. Detach the clips trom the retainers, then remove
both side moldings as shown.
NOTE: lf necessary, replace any dsmaged clips.
CLIP C, D
3. Remove the right and left glass brackels.
4. Peel oft the upper molding.
NOTE: When the upper molding removal is ditticult,
cut the upper rubber portion O off, then cut the side
rubber portion @.
UPPER MOLDII{G
ADHESIVE
WINDSHIELD
f--
5. Remove the other retainers trom the bodv.
lcont'd)
>
20-55

Windshield
Removal (cont'd)
6. Apply protective tape to along the edge ot the dash-
board and body as shown.
Using an awl, make a hole through the rubber d8m
and adhesive from inside the car. Push the piano wire
th.ought the hole, 8nd wrap each end around a paece
of wood.
w|l{osHlELo
WII{DSHIELD
PIANO WIRE
ADHESIVE
Wilh a helper on the outside. pull the piano wire back
and forth in a sawing motion. and carefully cut
through the rubber dam and adhesive around the en-
tire windshield.
CAUTION: Hold tho dano vyi]o as clos6 to tho wind-
shield as possible to pr€vsnt damag€ to ths body and
dashboard.
8. Carefully remove the windshield.
lnstallation
1. ScraDe the old adhesive smooth with a knife, to a
thickness of about 2 mm (O.O8 in) on ths bonding
surtace around the entite windshield opening flange,
NOTE:
a Do not scrape down to the paintsd surfaco ot the
body; damaged paint will interfere with proper
bonding.
a Remove the rubber dam from the bodv.
a Mask off surrounding surfaces betore painting.
2. Clean the body bonding surtace with a sponge damp-
ened in alcohol.
NOTE: Atter clesning, keep oil, grease and water
from getting on the surface.
3. lf the old windshi€ld is to be reinstalled, use a putty
knife to scrape df{ all iraces oJ old adhesive, then
clean the windshield surface with alcohol where new
adhesive is to bs applied.
NOTE: Make su.e the bonding surface is kept {ree
of water, oil and grease.
CAUTION: Avoid sotllng thE wlndshiold on hs
edges; small chips may latct dcvelop into crack3'
a Clean the shadowed area.
a Clean the area @ as shown.
wtt{DsHtELo
WINDSHIELD
DAM
InCd.
+
vn77777ri _
t
20-56
.--

4.Center and glue the upper molding to the upper edge
of the windshield.
ALIGNMENT MARK
GIue the uDDer and lower rubber dams to the inside
face ot the windshield, as shown, to contain the
adhesive during installation,
NOTE: Be careful not to touch the windshield where
adhesive will be applied.
UPPER RUBBER UPPER MOLDING
12 mm {0.47 inl DAM
1O mm 10.39 ln)
6. Install the glsss brackets and retainers as shown.
NOTE: The numbers atter the pan names show the
quantities of the psrts used.
BRACKET, 2
7. Set the windshield on the glass brackets, then center
it in the opening. Make alignment marks across the
windshield and body with a grease pencilat the four
points shown.
ALIGNMENT MARK
8. Remove the windshield.
20-57

Windshield
Installation (cont'd)
With a sponge. apply a light coal oJ glass primer
around the edge ot the windshield as shown, then
lightly wipe it olt with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the windshield, and
do not get body and glass primer sponges mlxed
up.
a Never touch the primed surfaces with your hands.
ll you do, the adhesive may not bond to the wind-
shield properly, causing a leak afterthe windshield
is installed.
o Keep water, dust, and abrasive materials awaY
from the primed surface.
V//f, : apptv stass ptimer hors.
WINDSHIELD
RUBBER -DAM .YJ * o
>\ast,
/\WINDSHIELD
\UPPER MOLOING
UPPER RUBBER UPPER
10. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the wind-
shield opening flange. Let the bodY primer dry tor
at least 1O minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges,
a Never touch the primed surfaces with your hands.
a Mask otl the dashboard before painting the
flange.
//////, I Aeely bodv Primer h6te.
16 mm{0.63 in)
5 mm {0.19 inl
6 mm (0.23 in)
16 mm1O.63 inl
5mm(O.19 inl
16 mm
10.63 inl
1 1 . Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixlng.
a Follow the instructions that come with the
adhesive.
12. Before filling a cartridge, cut the end ol the nozzle,
as shown.
Cut nozzle end,
10 mm (O.39 inl
20-58
7 mm 10.27 in)
,*-

13. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the canridgein a caulking gun, and run a bead ot adhesive aroundthe edge ot the windshield as shown.
NOTE: Apply the adhesive within 30 minutes afterapplying the glass primer.
12 mm (0.47 in,T-/
l_/ : roxesrve
U8mm
Make a slightly thicker
DAM
'14. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly push
on the windshield until its edge is fully seated on the
adhesive all the way around.
NOTE: Do not close or open the doors until adhe-
sive is dry.
UPPERRUBBER
lO.3'l inl
2mfilO.O7 inlLOWERRUBBEB
MOLDING
SUCTION
15. Install the clips on both side moldings.
>: Clip localione
A> : Clip A, I
lsodan,4l
D<: Cllp D {Hatchback, 2l
I
F)
B<: Clip B, 2
lAi
ffil"___)
C<: Clip C lHatchback, 2l_)
EV: Clip E, 2
F llelt. WhitellRight. BluelE lwhite)
I
A (Rod)
A lRodl
B lHatchback, Orangellsedan, B.own)
/SIDEMOLDING
It\C (Hstchback, Elack)(Sodan, Orangel
D lHatchback, Green)C (Sodan, O.ange)
16. Sc.ape or wipe the excess adhesive off with a Dut-ty knife or towel.
NOTE: To remove adhesive trom a painted surface
or the windshield, wipe with a solt shop towel damp-ened with alcohol.
20-59

Windshield
lnstallation (cont'd)
17. lnstall both side moldings.
SIDE MOLOING
CLIP C, D
RETAINER
g
CLIP E
CLIP B
20-60
--
1 8. Let the adhesive dry tor at least one hour. then spray
water overthe windshield and check for leaks. Mark
leaking areas, and let the windshield dry, then seal
with sealant.
NOTE:
a Let the car stand tor at least four hours after wind-
shield installation, lf the car has to be used with-
in the first four hours, it must be driven slowly
a KeeD the windshield dry for the first hour after
installation.
a Check that the ends of the side molding are set
under the air scooP.
19. Reassemble all removed Pans.