light HONDA INTEGRA 1994 4.G Manual PDF

Rear Window
Removal
Hatchback
CAUTION;
a Use covsrs to avoid damaging tho interior.
a Wear gloves to romove and install the glass.
a Do not damags the defroster grid linss.
a Tako care not scratch th€ raar window molding,
1. To remove the rear window. first remove the:a Rear shelt (see page 20-91)
a Hatch side trim and hatch trim panel (see page
20-146)
. High mount brake light (see section 23)a Rear wiper and wiper motor (see section 231
2. Remove the rear window trim and disconnect the
connectors.
3. Apply protective tape to the inner and outer edges
of the hatch.
Using an awl. make a hole th.ough the adhesive trom
the inside. at the top ot the hatch. Push piano wire
through the hole, and wrap each end a.ound a piece
of wood.
CONNECTOR
MOLOING
4.With a helper on the outside, pullthe piano wire back
and forth in a sawing motion, and carefully cut
through the adhesive the along the top and the sides
oJ the rear window.
CAUTION: Hold ths piano wire as clos€ to the roat
window as possible to prevont damage to the body
and molding.
PROTECTIVE TAPE
Cut the adhesive with a knife at the bottom of the
aear window.
NOTE: Do not use piano wire in this area.
6. Carefully remove the rear window.
NOTE: Replace the fasteners with new ones
whenever the rear window has been removed.
PROTECTIVE TAPE
20-61

7.Set the rear window upright on the hatch, thencenter it in the opening. Make alignment marksacross the rear window and body with a grease pen-
cil at the tour points shown.
ALIGNMENT MARKS
Remove the rear window.
Center and glue the side rubbe. dams to the insideface of the rear window, as shown, to contain theadhesive during installation.
NOTE:
a Glue the side rubber dams, using the printed dotsas a guide-
a Be careful not to touch the rear window, whereadhesive will be applied.a Mask off surrounding surfaces before applyingpnmeI.
8.
cl
REAR WINDOW
1O. Install the rear window trim.
1 1. With a sponge, apply a light coat of glass primer
around the edge of the rear window, then lightly
wipe it ott with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the rear window, and
do not get body and glass primer sponges mixed
up.
a Never touch the primed surfaces with your hands.
lf you do, the adhesive mav not bond to the rear
window properly, causing a leak after the rear
window is installed.
a Keep water, dust. and abrasive materials awav
from the primed surlace.
//// , appV glass primor hero.
NOTE: Apply the glass primer,using the printed dots as aguroe.
MOLOING
UPPER 15 mm
(0.0a inl
15 mm{0.6 in}
(cont'd)
10.6 inl
MOLDING
REAR WINDOW
20-63

Rear Window
Installation (cont'd)
12.
10 mm
{0.4 in)
With a sponge, apply a light coat ol body primer to
the original adhesive remaining around the rear win-
dow opening flange. Let the body primer dry tor at
least 10 minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
a Never touch the primed surfaces with your hands
16 mm {0.63 inl
t|nm(O.35 Inl
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife'
NOTE:
a Clean the plate with a sponge and alcohol befole
mixing.
a Follow the instructions that came with the
adhesive.
Before lilling a cartridge, cut the end of the nozzle'
as shown.
1O mm {0.39 inl
7//, I Applv body p.lmor h.]o.
40 mm 11.6 Inl
16 mln 10.63 Inl
1 mm {0.04 inl
fu.:*1",
I J.
14.
7 mm (0.27 inl
.-
it.E\,",1/: ADHESTVE
NOTE: Apply the adhesiv€,using the printed dots aaa guide.
15. Pack adhesive into the cartridge wilhout air pock-
ets to ensure continous delivery. Put the cartridge
in a caulking gun, and run a bead of adhesive around
the edge of ihe rear window, as shown.
UPPERSEAL
-C=
/\/ MOLDINGGLASS
5mm10.19 Inl
8mm10.31 inl
MOLDING
lO.Oa inl
)E--lT-*-\
MOLDING

ALIGNMEI{T MARKS
REAR WINDOW
16. Use suction cups to hold the rear window over theopening, align it with the alignment marks made instep 7, and set it down on the adhesive. Lightly pushon the rear window until its edges are fulty seatedon the adhesive all the way around,
NOTE: Do not open or close the doors until theadhesive is drv.
17. Scrape or wipe the sxcess adhesive otf with a Dut-ty knife or towel,
NOTE: To remove adhesive lrcm a painted swfaceor the rear window, use a soft shop towel damDenedwith alcohol.
1 8. Let the adhesivs dry tor at least one hour, then spraywatgr over the raar window and check tor leaks.Mark leaking areas and let the rear window dry, thenseal with sealant.
NOTE: Let the car stand for at least tour hours al_ter rear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowlv.
19. Reinstall all remaining removed parts.
Rear Window Molding
Replacement
1. Remove the rear window, then remove the uppGrseal.
2. Place the rear window on its surface, as shown, witha helper holding the rear window.
CAUTION: Avold setting the rea? ryindow on h!odgos: small chips may latol dovolop into cracka.
3. Cut the inner side rubber portion O olf the molding,then cut the top rubber portion @.
REARwtNDow
4. Turn the rear window over, then cut the outer siderubber portion @ of the motding.
5. Scrape all traces of old molding trom the chamterededges of the glass.
NOTE: Be sure to scrape all traces of old moldingthoroughly.
6. Clean the rear window su.tace with alcohol wherenew molding is to be installed.
NOTE: Make sure the su.face is kept tree of waler,oil and grease.
{cont'dl
20-65

Rear Window Molding
Replacement (cont'd)
8.
7. With a brush. apply a light coat of glass primer
around the edge of the glass.
NOTE: Scrape otl excess glass primer with a putty
knife after installing new molding.
6mm1O.23 Inl
SUBFACE
INSIDE SURFACE6mm(0.23 inl
Degrease the inner surfaces ol new molding
thoroughly, then apply a light coat ot glass primer
to the surtaces.
NOTE:
a Apply glass primer around the entire groove of the
new molding,
a Do not apply glass primer to the outer surface.
L Run a bead oJ adhesive in the groove of the molding'
20-66
MOLDING
^--
JOINT
1 O. Place the rear window outside-up. then align the joint
ot the molding with the "T" mark at the top ot the
glass as shown.
MOLOING
11.
wtNDOW
Press the molding into position around the entire
edge of the rear window.
NOTE: Check that the molding is not wrinkled or lift-
ed awav at corners.
MOLDING

ALIGT{MENT MARKS
S
8. Set the rear window, then center it in the opening.Make alignment marks across the rear window andbody with a gfease pencil at the tout Doints shown.
9. Remove the rear window.
O. With a sponge, apply a light coat of glass primer
around the edge of the rear window as shown, thenlightly wipe it otf with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the rear window, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surfac€s with your hands.lf you do, the adhesive may not bond to the rearwindow prope.ly, causing a leak after the rearwindow is installed.
a Keep water. dust, and abrasive materials awavf,om the D.imed surtace.
72/: Appl,t gltst onmrr sctc.
All around.
10 mm lO.4 inl
/.s
s
20-71
1 1. With a sponge. appty a light coat ot body primer rothe original adhesive remaining around the rear win-dow opening flange. Let the body p.imer d.y tor atleast 10 minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
a Never touch the primed surfaces with vour hands.
l//////1,: appv body p'imo' hero.
;o:d:';", i"lT16 mm 10.63 inl
6 mm 10.23 inl
16 mm 10.63 inl
12. Thoroughly mix the adhesive and hardener togetheron a glass or metal plate with a putty knife. Fo owthe instructions that came with the adhesive.
NOTE: Clean the plate with a sponge and alcoholbefore mixing.
13. Before filling a cartridge, cut the end of the nozzle,as shown.
10 mm (0.39 in)
7 mm (0.27 inl
{cont'd)

Rear Wndow
Installation (cont'dl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartridge
in a caulking gun, and run a bead of adhesive around
the edge oI the rear window, as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass Primer.
12 mm (O.47 inl
[/ , aoxesrveADHESIVE
^X-"--"-,s-_T--r-
cr-rssI MOLOING
t-l
8 mm (o,31 inl
15.
REAR WINDOW
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 8, and set it down on the adhesive Lightly push
on the rear window until its edges are fully seated
on the adhesive all the way around.
NOTE: Do not close or open the doors until the
adhesive is drv.
SUCTION ALIGNMENT
20-72
.-
16. Scrape or wipe the excess adhesive off with a put-
ty knife or towel.
NOTE: To remove adhesive from a painted surtace
or the rear window, use a soft shop towel dampened
with alcohol.
17. Install the lower cover.
'18. Let the adhesive dry for at least one hour, then spray
water over the rear window and check Jor leaks'
Mark leaking areas, let the rear window dry, then seal
with sealant.
NOTE: Let the car stand Jo. at least four hours af-
ter rear window installation, lf the car has to be used
within the tirst tour hours, it must be driven slowly'
19. Raise the headliner back up into position, then install:
a Rear pillar t.im Panela Rear shelf
a Rear seat-back side bolstels

9. With a sponge. apply a light coat of glass primer tothe inside face ot the quarter glass, as shown, thenlightly wipe it ott with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the quaner glass, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surlaces with your hands.lf you do, the adhesive may not bond to the quan-
er glass properly, causing a leak after the quarterglass is installed.
a Keep water, dust. and abrasive materials awavfrom the primed surface.
V/// , AooV glass primer h6re-
10 mm lO.4 inl
10 mm lO,4 inl
1O. Install the quarter trim.
1 1. With a sponge. apply a light coat of body primer tothe original adhesive remaining around the quarte.glass opening flange.
Let the body primer dry lor at least 1O minutes.
NOTE:
a Do not apply glass primer to the body, and becareful no1 to mix up glass and body prime.
sponges.
a Never touch the primed surfaces with your hands.
'////7, , aepty body p.imer here.
lO.2 inl5mm
ffi
16 mm{0.63 in}
'16 mm(0.63 inl
6mm10.24 in)
OUARTERTRIM
(cont'd )
OUARTER
5 mrr| 10.2 inl
20-75

Ouarter Glass
SIOE SPACER
ADHESIVETAPE A
Replacement (cont'd)
1 2. Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixing.
a Follow the instructions that came with the
adhesive.
13. Before tilling a cartridge, cut the end of the nozzle,
as shown.
Cut nozzle end,as shown.10 mm 10.39 in)
7 mm {0.27 inl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartrige
in a caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
a After applying the adhesive, peel the separator
off the double-faced adhesive tapes.
a Apply the adhesive within 30 minutes after ap-
plying the glass Primer.
t1;T,,1 :ADt'Es'vE
I mm 10.3 in)
8 mm lO.3 in)
IJ,
L_-_2mm {0.08-1r
*-{6
AOHESIVE TAPES 8
20-76
'12 mm (0.47 inl2 mm lO.O8 in)
--
t5.Install the fasteners to the body as shown.
Use suction cups to hold the quarter glass over the
opening, align it with the clip setting points, and set
it down on the adhesive. Lightly puch on the quart-
er glass until its edges are tully seated on the adhe-
sive all the way around.
NOTE: Do not open or close the doors until the
adhesive is dry.
to.
17. Scrape or wipe the excess adhesive off with a put-
ty knile or towel,
NOTE: Use a soft shop towel dampened with alco-
hol to remove adhesive from a painted surface or the
quarler glass.
18. Let the adhesive dry for at least one hour, then spray
water over the quarter glass and check for leaks'
Mark leaking areas and let the quarter glass dry, then
seal with sealant.
NOTE: Let the car stand for at least tour hours at-
ter quarter glass installation. lf the car has to be used
within the f irst four hours, it must be driven slowly.
'19. Reinstall all remaning removed parts.

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: B€ caretul not to damag€ lhe seats, dash-
board and other interior trim.
1. Remove the glass (see page 2O-79) and headliner
(see page 20-98).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
3. Remove the bolts and nuts, then remove the motor,
if necessarv,
NOTE: Make sure both sliders are parallel when in-
stalling the motor.


: 8olt, nut locationg
A

: Bolt, 2
6x1.Omm I9.8 N.m ILd tt.o kgf.-, I,.?- ", _,/
< : CliD locations. 2
CEILIING LIGHT
FRAME
B : Nut, 3
20-80
4.Disconnect the drain tubes.
Remove the bolts, then remove the trame from the
car.
NOTE: You may require assistance when removing
the frame.


: Eolt locations, I
6 x 1.0 mm
DRAIN TUBETo install, slide the draintube over the ftame nozzleat least 10 mm {O.4 in}.
6.
TUBE CI-IP
Pull the drain tubes out the front and rear pillars.
NOTE; Betore pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the trame seal.
a Check for water leaks.
7.
9.8 N.m (1.0 kgt m,7.2 rbr.ttl )
FRAME
FRONT