lock HONDA INTEGRA 1998 4.G Workshop Manual

Replacement (cont'dl
L Grease all the sliding surJaces of the regulatof and
glass guide where shown.
V : Adjusting boltlocations.3
4\
A
or.,-6- thread
61SILICONE GREASE
tF ht\_:-Use liquidlock.
10.
't1.
12.
r 3.
Roll the glass up and down to see if it moves lreely
without binding. Also make sure that there is no
clearance between the glass and weatherstrip when
the glass is closed. Adjust the position ot the glass
as necessary (see page 20-40).
Attach the door harness to the door correctly (see
page 20 221.
Disconnect the power window switch from the door
harness, ihen inslall the power window switch on
the door panel (see page 20 41).
When reinstalling the plastic cover, apply adhesive
along the edge where neccessary to maintain a con-
tinuous seal and prevent water leaks (see page
20 22\.
'14. Install the door panel (see page 20'21).
Doors
Glass/RegulatoriGlass Guide
I
,l
20-28
L-
Outer Molding Replacement
\
\
NOTEr Lower the glass Jully.
1. Remove:
. Door panel lsee page 2O-2O)
. Power mirror (see page 20 49)
2.
3.
Peel the weatherstrip away from the door lsee page
20 29), then remove the screw.
Starting at the rear, pry the outer molding up and
detach the clips, then remove the outer molding.
NOTE: Take care not to twist or scratch the outer
mold ing.
>: Clip locations, 4>: Screw locations, 2
L@
NOTE: lf necessary,replace any damagedclrps,
4. Installation is the reverse of the removal procedure.

Doors
Outer Handle Replacement
NOTE: Raise the glass fully.
'1. Remove:
a Door panel (see page 20-32,
a Plastic cover (see page 20 32)
2. Remove the screws and clip, then move the latch.
^ 6x 1.0mm
[tJM o N.m {0.6 ksr m.
l Y llqr:llle
> : Screw locations, 3
3. Remove the bolts.
>: 8oh locations, 2
6 x 1.0 mm
A : Clip location, 'l
9.8 N.m {1.0 kgl m, I, ,,:otn , __)
TUBE
Pull out the outer hbndle with the latch.
Pry the outer handle rod out of its joint using diagonal
cuners.
NOTE:
a To ease reassembly, note location @ of the outer
handle rod on the joint belore disconnecting it.
a Take care not to bend the outer handle rod.
a Use a shop towel to protect the opening in the
door.
BUSHINGReplace.
h
5. Installation is the reverse of the removal procedure.
NOTE: Make sure the door locks and opens
properly.IaI
I
\
\
\
v
t

Latch Replacement
NOTE: Raise the glass tully.
1. Remove:
a Door panel lsee page 20-32)
a Plastic cover (see page 20-32)
a Outer handle {see page 20-34)
2. Remove the screws and dasconnect the connector,
then remove the inner handle and lalch.
NOTE: Take care not to bend the rods.
Detach the connector.
Installation is the reverse of the removal procedure
NOTE: Make sure the inner handle rod, lock rod and
connector are connected properly.
Scaew locations, 2
€tr' l-,/
Glass/Regulatol/Center Glass
Guide Replacement
BOLT8 x 1.25 mm22 N.n 12.2 kgl'm.16 lbt.ft)
a Door panel (see page 20 32)a Plastic cover (see page 20-32)
Connect the power window switch to the door har-
ness (see page 20-41).
Peel the weatherstrip away from the door (see page
Loosen the inside stabilizers.
NOTEr Scribe a line around the bolts to show the
original adjustment.
Carefully move the glass until you can see the glass
mounting nuts, then remove them.
STAEILIZER
a: Nut locations, 2
t,h6xl.omm)@[ a ru.m ro.8 ksr'm.
i
6 tbritl
\
INSIDE STABILIZERS
(cont'd )
20-35

Doors
Glass/Regulator/Center Glass Guide Replacement (cont'dl
5. Carefully remove the glass Jrom the window slot as
shown.
NOTE: Take care not to drop the glass inside the
door.
x
ST
20-36
6. Remove the center glass guide.
NOTE:
a Hold the adiusting bolts with a hex wrench when
removing the locknuts.
o Scribe a line around the locknuts to show the
original adjustment.
a: Nut locations
aa.2B O, 1
12 x 1 .25 mm
v1'j-
LOCKNUT
,t^
(S)t
Y-l
[ ,"*.
22 N.m (2.2 ksf.m,
Vuloru,__

>: Bolt locations
l>A.4 >8.2
d|63il;o,ilIu'- *,@
i6pl-".
- 6rbr.ftr _!
7. Disconnect the connector, and remove the regula'
tor through the cenler hole in the door.
NOTE: Scribe a line around the roller guide bolts to
show the original adlustment-
8. Remove the power window motor from the
regulator.
NOTE: Before removing the power window motor,
mark the location by scribing a line across the sec-
tor gear and regulator.
V: Bolt locations, 3
POWERwlNDowMOTOR
CONNECTOR
REGULATOR
9. Grease all the sliding surlaces of the regulator and
center glass guide where shown.
10. lnstall the power window motor on the regulator.
'l 1. Check that the regulator moves smoothly by con
necting a I2 V battery to the power window motor
(see section 23).
V: Adjusting bolt Ilocations,2 \l
\
\L
I ''II
A---- |
\H./ NOTE: Use liqurd@ thread lock.
fFtSlL!=-2
t
ICENTERGLASSGUIDE
MOTOR
(cont dI
20-37

Doors
Glass Adjustment
\*: Adjusting bolt/locknut locations
NOTE: Take care not to damage location @ on the front sash.
\
INSIDESTABILIZEB
\
20-40
r---
GLASS
GLASS GUIDE
GLASS
\
,"a,o'a t \STABILIZER
\../ \

Front Door:
1 1. Adjust clearance "H" as follows.
-1
" {see page 20-42}
Loosen the bolts and locknut securing the front
sash, and move the front sash all the way
forw ard.
NOTE: Hold the adjusting bolt with a hex
wrench when loosening the locknut.
-2 Loosen the nut securing the stopper plates.
-3 Loosen the bolts securing the glass, and move
the glass up or down to align it with the retain
STOPPER €-r7 -\---
PLATE lErt-:<'7--
LOCKNUT
4 Loosen the nuts and locknuts securing the glass
guide, and regulator. Adjust the glass lore and
aft by moving the glass guide and regulator.
NOTE: Hold rhe adjusting bolts with a hex
wrench when loosening the locknuts.
-5 Repeat steps -3 thru -4 until clearance "H"
is within the specified limits, then tasten the
glass guide and regulator.
Press the stopper plates against the glass stop-
pers, then fasten the stopper plates.
NOTE: Check that the stopper plates contact
the glass stoppers evenly.
- 6 Align the front sash with the glass, then lasten
the front sash.
(cont'd)
20-43

12. Adjust clearance "8" as follows.
)^
d "8" {see pase 20-42}
(6
:\D \crnss
1 Lower the glass 1O mm (0.39 in).
2 Push the glass outward lO mm (0.39 in), thenpush the inside stabilizers against the glass light-
ly. Fasten the inside stabilizers.
NOTE: Check that the glass moves smoothly.
i
ilINSID€STAEILIZER
BOLT8 x 1.25 mm22 N.m 12.2 kgl.m,16 tbt ftl
3 Loosen the lo"knrt, "nd turn the adjusting bolt
until the clearance "B" is within the specilied
value.
Adiusting
Bolt
Clockwise
Top Edge
of Glass
Counter-
cloc kwise
LOCKNUT
ADJUSTING BOLT
20-44
Doors
Glass Adjustment (cont'd)
out
\
LOCKNUT
REGULATOR
ADJUSTING BOLT
NOTE: Turn the front and rear adjusting bolts the
same amount to keep the regulator parallel with the
seating sur{ace ot the door.
After tightening the adjusting bolts, make sure that
the ends of the adjusting bolts still project out of the
locknuts.
4 Align the front sash with the glass using the ad-justing bolt at the bottom of the lront sash.
5 Move the glass up and down to seat it, thenmeasure clearance "B" at the designated locations.
6 Measure clearance "H" again to make sure itis still within the specified limirs at the desig,nated locations.
NOTE: Repeat the above steps until the correct
clearances are obtained.
Top Edge
of Glass
GLASS
ADJUSTING BOLTS
I

Rear Door:
13. Adjust clearance "H" as lollows.
"H" {see page 20-42)
1 Loosen the nut securing the stopper plates.
2 Loosen the nut securing the roller guide, and
move the guide up or down to align the glass
with the body at the rear and center pillars.
GLASS
ROLLER GUIDE
LOCKNUT
3 Loosen the locknuts securing the center glass
guide, and adiust the glass Jore and aft by mov
ing the center glass gurde.
NOTE| Hold the adiLrsting bolts with a hex
wrench or flat tip screwdriver when loosening
the locknuts.
STOPPERPLATE
-4 Repeat steps 2 and 3 until clearance "H" is
within the specified limits, then fasten the center
glass guide and roller guide.
Press the stopper plates agarnst the glass stop
pers, then fasten the stopper plates.
NOTE: Check that the stopper plates contact
the glass stoppers evenlY.
STOPPEB PLATE{Front)
(cont'd )
20-45

Doors
Glass Adjustment (cont'dl
'14. Adiust clearance "B" as Jollows.
"8" lsee page 20-421
- 1 Lower the glass 1O mm (0.39 in).
2 Push the glass outward 10 mm 10.39 in), thenpush the inside stabilizers against the glass light-ly. Fasten the inside stabrIzers.
NOTEr Check that rhe glass moves smoothly.
BOLT8 x 1.25 mm22 N.m (2.2 kgf.m,'t6 tbt.fr)
20-46
-
-.\
CENTER [L\LGLAss lilffiGUTDE I li$lliun
\fiJrtrlAl-,/"
.-3 Loosen the upper locknut on the center glassguide, and turn the adjusting bolt until clearance"B" is within the specified value.
ADJUSTING BOLT
LOCKNUT
22 N.m 12.2 kgt tn,16 lb{.ttl
*
GLASS
NOTE: Do not adjust the lower adjusting boltson the center glass guide.
-4 Move the glass up and down to seat jt, then
measure clearance "B" at the designatedlocations.
- 5 Measure clearance "H" again to make sure itis still within the specified limits ar the desig,nated locations.
NOTE: Repeat the above steps until the correctclearances are obtained.
Top Edge
of Glass