Air intake HONDA INTEGRA 1998 4.G Owner's Guide

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Intake Air System
System DescriptioSystem uescnpllon
The system supplies air for all engine needs. lt consists of the intake air pipe. Air Cleaner (ACL), intake air duct, Throttle
Body (TB), ldle Air Control (lAC) Valve, fast idle thermo valve (A,/T model only), and intake manifold.
A resonator in the intake air pipe provides additional silencing as air is drawn into the system.
B18Cl engine lB18Bl, B18C5 enginos does not havs the IAB systeml:
IABCONTROLsollNolDVALVE
VARIOUSSENSORS
IABCONTROLDIAPHRAGM
IiITAKEAIR PIPE
INTAKE MANIFOLDINTA|(EAIRDUCT
RESONATOR

Air Cleaner (ACLI
ACL Element Replacement
ACL HOUSINGCOVER
ACL ELEMENTNormal conditions:Replace air cleaner elementevery 30,000 milos (48,000 km) or24 months, whichever comes first.Severe cond;tions:{Use normalschoduleexcept in dusty conditions)Clean air cleaner elementev6ry 15,000 mil€s {24,000 km} or12 months and replace every30,000 miles (48,000 km) or24 months, whichever comes tirst.
INTAKE AIR DUCT
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11-129

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Intake Air System
LOCKNUT
DEFLECTION10-12mmBIA- 112in.l
lf deflection is not within specs, loosen the locknut,
turn the adjusting nut until the deflection is as spec-
ified, then retighten the locknut.
With the cable properly adiusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the throt-
tle valve to be sure it returns to the idle position
whenever you release the accelerator pedal.
Throttle Cable IB18B1, 818C5 engines]
Inspection/Adiustment
1. Start the engine. Hold the engine at 3,000 rpm wirh
no load (in Park or neutral) until the radiator tan
comes on, then let it idle.
2. Check that the throttle cable operates smoothly wilh
no binding or sticking. Repair as necessary.
3. Check cable free play at the throttle linkage. Cable
deflection should be 10 - 12 mm (3/8 - 'l12 in.l
ADJUSTINGNUT
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ll1 1-130
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TING NUT
\lnstallation
1. Open the throttle valve fully, then install the throttle
cable in the throttle linkage and install the cable
housing in the cable bracket.
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
INNER CABLE
Hold the cable sheath, removing all slack from the
caote.
Turn the adjusting nut until it is 3 mm {1/8 jn.) away
from the cable bracket.
Tighten the locknut, The cable deflection should now
be 10 - '12 mm (3/8 - 'll2 in.). lf not, see Inspection/
Adjustment.
3 mm 10.12 inl
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4.
AD
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JUSLOCKNUT9.8 N.m(1.0 kgt.m,7,2lbl.ttl
CABI.E
CABI,E BMCKET

In
Intake Air System
Throttle Body
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Description
The throttle body is of the single barrel side-draft type.
The lower portion of the throttle valve is heated by
engine coolant from the cylinder head. The idle adjusting
screw which increases/decreases bypass air is located on
the top ot the thronle body.
IDLE ADJUSTINGSCREW
THROTTLESTOP SCREW(Non-adjustable)
FAST IDLE
| | .o clearance. THRoTTLE SToP scREw
{ | | _ .lDonotadiust)
| | y:::::::T,"9":::.'"Tl::f ,::i1::"1" fllyll-'n"
VALVE {A/T model onlv}
Inspection
1. Start the engine. Hold the engine at 3,000 rpm with
no load {in Park or neutral) until the radiator fan
comes on, then let it idle.
2. Stop the engine, and check that the throttle cable
operates smoothly without binding or sticking.
. lf the throttle body pon is clogged, clean it with
carburetor cleaner.
. lf there are any abnormalities in the above steps,
check for:
Excessive wear or play in the throttle valve shaft.- Sticky or binding throttle lever at full close posi-
tion.- Clearance between throttle stop screw and throt-
tle lever at fullclose position.
81881, Bl8Cl engines:
There should beno clearance.
818C5 engine:THROTTLE LINK
There should be
throttle valve shaft or if the shaft is binding or sticking.
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Intake Air System
Intake Air Bypass (lAB) Control System [818C1 enginel
Descriplion
Two air intake oaths are erovided in the intake manifold to allow the selection of the intake path most favofable for a given
engine speed.
Satjsfactory power performance is achieved by closing and opening the intake air bypass (lAB) control valves. High torque
at low RpM is acheived when the valves are closed, whereas high power at high RPM is achieved by when the valves are
opened.
IAB CONTROLVALVES
ECM
illf1l
i 11-134
--_
CHECI( VALVE

Troublsshooting
IAB CONTROLDIAPHRAGM
Inapection ot IAB Control System.
Chack {or vacuum at idle:1. Stan the engine and allow itto idle.2. Romove the vacuum hose fromthe IAB control diaphragm andconnect vacuum gauge to thenose,
Check to. vacuum at IAB vacuumttnl;Remove No. 13 vacuum hose fromthe IAB vacuum tank, then checkfor vacuum at the IAB vacuumtank.
Repair th€ blockage or vacuuml6ak between the IAB vacuumtenk 6nd the intake manifold.
Check for an open in the wirellAB SOL line):1. Turn the ignition switch OFF.2. Disconnect the IAB controlsolenoid valve 2P connector.3. Turn the ignition switch ON (ll).4. Measure vohage between theIAB control solenoid valve 2Pconnector terminals No, 1 andNo.2.
ls there battery voltage?
Chack for rn op€n or 3hort in thewire (lAB SOL line):Measuro voltage between bodyground and the IAB controlsolenoid valve 2P connector termi-nai No. 1.
IAB SOL(RED/BLUI
rt./; Ir I-TD,2F-' Y\.\/ | ]IGND(BLKI
Wire side ot female terminals
IAB CONTROL SOLENOIDVALVE 2P CONNECTOR {C134)
IAB SOLIRED/BLU)
(cont'd)
11-135
(To page I'l-136)(To page 11.136)

'il
Emission Gontrol System
Positive Crankcase Ventilation (PCV) System
Description
The Positive Crankcase Ventilation (PCV) system is
designed to prevent blow-by gas from escaping to the
atmosphere. The PCV valve contains a spring-loaded
plunger. When the engine starts. the plunger in the PCV
valve is lifted in orooonion to intake manifold vacuum and
the blow-by gas is drawn directly into the intake manifold.
PCV VALVE
MANIFOLD
+: BLOW-BY VAPOR{-: FRESH AIR
11-140
Inspection
1. Check the PCV hoses and connections for leaks and
croggrng.
BREATHERHOSE
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2.At idie, make sure there is a clicking sound from the
PCV valve when the hose between PCV valve and
intake manilold in lightly pinched with your fingers
or plters.
lf there is no clicking sound, check the PCV valve
grommet for cracks and damage. lf the grommet is
OK, reolace the PCV valve and recheck.
Gently pinch here.

Evaporative Emission (EVAP) Controls
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DescriDtion
The evaporative emission controls are designed to minimize the amount of luel vapor escaping to the atmosphere. Thesystem consists of the following components:
A. EvaporativeEmission lEVAPlControlCanister
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from theEVAP control canister into the engine and burned.
B. Vapol Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a pon
on the intake manifold. The purging vacuum is controlled by the EVAP purge control solenoid valve.
C. Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the varve opens anoregulates the flow of fuel vapor to the EVAP control canister.
FrcmNo. 15FUELTANKPRESSURESENSOR
EVAPTHREE WAYVALVE
EVAP CONTROLCANISTENVENT SHUT VALVE
YEL/- BLK
EVAPBYPASSSOLENOIDVALVE
LT GRN
RED/EVAPTWO WAYVALVE
FUEL TANKEVAP VALVE
FUEL TANK
EVAP PURGE CONTROL SOLENOID VALVE DUTY CON-
TROLLED AFTER STARTING ENGINE
?!l ---- 311'AiS-*(7.s Al
FromPGM.FIMAIN RELAY
VARIOUSSENSORS
----<
YEL
EVAP PURGECONTROLSOLENOID VALVE
(cont'd)
-141

Transmission Assembly
Removal
r@i Make surs iacks and safety stands sro placod propor-
ly (3ee s€ction 1).
. Apply parking brake and block resr whaeb 30 vohicle
will not roll off stands and hll on You whil6 working
under it.
CAUTION: Use fender covers to svoid damaging
paintod surtacos.
1. Disconnect the negative (-) cable from the battery,
then the positive {+) cable.
2. Remove the intake 8ir duct and the air cleaner hous-
ing assembly,
AIR CLEANERHOUSINGASSEMBL
Disconnect the back-up light switch connector and
the transmission ground wire.
BACK.UP LIGHTSWITCH CONNECTOR
TRANSMISSIONTRANSMISSIO
GROUND WIRE HANGEB B
4. Remove tne lowei radiator hose"clamp from the
transmission hsnger B.
INTAKE AIR DUCT
13-4
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5. Remove the wire hsrness clamps.
VSS CONNECTOR
Disconnect the starter motor cables and the vehicle
speed sensor (VSS) connector.
Remove the clutch pipe bracket and the slave cylin-
der.
NOT€: Do not operate the clutch pedsl once the
slave cvlinder has been removed.
7.

Transmission Assembly
Installation (cont'd)
Install the lower radiator hose clamp on the trans-
mission hanger B.
Connect the transmission ground wire and the
back-up light switch connector.
LOWER RADIATORHOSE CLAMP
BACK.UP I-IGHTSWITCH CONNECTOR
24.
TRANSMISSIONGROUND WIRE
25. lnstall the air cleaner
intake duct.
AIR CIfANERHOUSINGASSEMBLY
HANGER B
hoqsing assembly and the air
6x1.0mm9.8 N.m 11.0 kgf.n,7 lbt'ft)
AI8 INTAKE DUCTY1
Reiill the transmission with€il (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission, and che6* {or smooth opera-
tion.
30. Check the front wheel alignment (se6 section 18).
21.
24.
13-50