fuel HONDA INTEGRA 1998 4.G Workshop Manual

Lubrication Points
No. LUBRICAnON POINTSLUBRICANT
1 E^g,neAPI Service Grade: Use SJ "Energy Conserving" orSH "Energy Conserving ll" grade oil,The oil container may also display the API Certificationmark shown below. Make sure it savs "For GasolineEngines. "
SAE Viscositv: See chart below.
2TransmissionManualHonda Genuine MTF*1
AutomaticGenuine Honda Premium Formula AutomaticTransmission Fluid (ATF)*,
Brake line (lncludes Anti-lock brake line)Genuine Honda DOT3 Brake Fluid13
Clutch lineGenuine Honda DOT3 Brake Fluid*3
Power steering gearboxSteering grease P/N 08733 - 8070E
Release fork lManual transmission)Sup€r High Temp Urea Grease (P/N 08798 - 9002)
1
8
Throttle wire end (Dashboard lower oanel hole)Cruise control actuator wire end(Dashboard lower Danel hole)Silicone grease
o
10
11
14
Throttle cable end (Throttle link)Cruise control actuator cable end (Actuator link)Brake master cvlinder oushrodClutch master cylinder pushrod
Battery terminals
Fuel fill lid
Multi-purpose grease
to
17
18
Engin6 hood hinges and engine hood latchHatch hinges 8od latch or trunk hinges and latchDoor hjnges, upper and lowerDoor ooen detent
Honda White Lithium Grease
19Rear b.ake calipersSilicone grease
20Power steering systemGenuine Honda Power Steering Fluid-V or S*.
21Ai|' conditioning compressorRefrigerant oii ND-O|L8 {P/N38897 - PR7 - A01AH or38899-PR7-A01)(For Refrigerant: HFC-134a (R- 134a))
API SERVICE LABELAPI CERTIFICATION SEAL
Recommended engine oilEngin€ oil viscosity lorambrent lemperature ranges
r(For the details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various work Dro-cedure (such as Assembly/Reassembly, Replacement, Overhaul, Installation. etc.) contained in each section,
*1: Always use Genuine Honda Manual Transmission Fluid (MTF). Using motor oil can cause stiffer shifting because itdoes not contain the proper addtuves.*2: Always use Genuine Honda Premium Formula Automatic Transmission Fluid (ATF). Using a non-Honda ATF can affectshift quality.*3: Always use Genuine Honda DOT 3 B.ake Fluid, Using a non-Honda brake fluid can cause corrosion and decrease thelife of the system.'4: Always use Genuine Honda Power Steering Fluid-V or S. Using any other type of power steering fluid or automatictransmission fluid can cause increase v,/ear and poor steering in cold weather.
L(
{
4-2

Engine Removal/lnstallation
{cont'dl
7. Install the left front mount, then tighten the bolts in
the numbered sequence shown (O - @).
O t2 x '1.25 mm83 N.m 18.5 kgt.m,61 lbl.ft)Fleplace.
@ 12 x 1.25 mm59 N.m 16.0 kgf.m,43 lbf.frlReplace.
O 10 x 1.25 mmil4 N.m 14.5 kgt'm,33 lbt.ft)
,5-16
. Check that the spring clip on the end of each
driveshaft clicks into place.
CAUTION: Use new spring clips.
. Bleed air {rom the cooling system at the heater
valve open (see page 10-6).
. Adjust the throttle cable (see section 1 1).
. Check the clutch pedalfree play (see section 12).
. Check that the transmission shifts into gear
smoothlY.
. Adjust the tension of the following drive belts.
Alternator belt {see section 23).
P/S pump belt (see section 171.
A/C comDressor belt (see section 22).
! Inspect for tuel leakage (see section 1ll.. After assembling fuel line parts, turn on the
ignition switch (do not operate the staner) so
that the fuel pump operates for approximately
two seconds and the fuel line pressurizes.
Repeat this operation two or three times and
check for tuel leakage at any point in the {uel
line.

Gylinder Head
Removal (cont'dl
Remove the fuel return hose and positive crankcase
ventilation (PCV) hose.
Remove the brake booster vacuum hose, water
bypass hose and vacuum hose.
ltosE
VACUUM HOSE
6-18
10.
9.
11.
Remove the throttle cable,
Remove the throttle control cable (automatic trans-
mission only).
NOTE:
. Take care not to bend the cable when removing
it. Always replace any kinked cable with a new
one.
. Adjust the throttle cable and throttle control
cable when installing (s€e section 11 and 14).
THROTTLE CONTROLCABLE
ADJUSTING NUT
Remove the engine wire harness connectors and
wire harness clamps f.om the cylinder head and the
intake manifold.
Four fuel injector connectors
Intake air temperature (lATl sensor connector
Engine coolant temperature {ECT) sensor con,
nector
TDC/CKP/CYP sensor connector
lgnition coil connector
ECT gauge sending unit connector
Throttle position (TP) sensor connector
Manifold absolute pressure (MAP) sensor con-
necto r
ldle air control (lAC) valve connector
EVAP purge control solenoid valve connector
Crankshaft speed fluctuation (CKF) sensor con-
nector
a
a
a
a
a
a
a
a
ADJUSTING

Oil Filter
Replacement
CAUTION: After the engine has been run, the exhaustpipes will be hot; be careful when working around theexhaust manitold.
Re m ove the
wrench.
Iilter with the speciallilter
API CERTIFICATION MARK
API SERVICE LABEL
The numbers in the middle of the Apl Service tabelyou the oil's SAE viscosity or weight. Selecr rhe oilyour vehicle according to this chart:
Inspect the threads and rubber seal on the new fil-ter. Wipe oif seat on engine oil cooler, then apply alight coat ol oil to the filter rubber seal.
NOTE: Use only filters with a built-in bypass system.
Inspect threads andrubber seal surface.
tell
for
Ambi€nt Temperature
An oil with a viscosity of 5 W 30 is preferred forimproved fuel economy and year-round protection inthe vehicle.
You may use a 10 W 30 oil if the climate in your area islimited to the temperature range shown on the chart.
4. Run the engine for more than three minutes, thencheck for oil leakage and oil level.
Apply oilto.ubber sealbefore installing.-to20-30
{cont'd)
8-7

i
iFuel and Emissions
SDeciaf Toofs ..,...,...............11-2
Component Locations
Index.,..,.,..................................,.,.,.,.,.,..,.,....... 11-3
System Description
Vacuum Connections ..................................,. 11-8
Electrical Connections ................................... 1 1-14
System Connectors ....,.,.,.,............................ 1 1-22
Troubleshooting
Troubfeshooting Procedures ........................ 11.32
Engine Control Module T€rminalArrangement .,.,.,..,.,. 11-39
Diagnostic Trouble Cods Chart .......-.-.......... 11-42
Howto Read Flowcharts ......,..,.,................... 1147
PGM-Fl System
System Description ............ 11-4
Troubleshooting Flowcharts
Engine Control Module ............,...,..,.,........... 11-50
Manifold Absolute PressureSensor...............................,..,.,...,................ 11-54
Intake Air TemDerature Sensor ..........,...,..... 11-58
Engine Coolant TemperatureSensor ....................,.,...,.,........................... 11-60
Throttle Position Sensor .,...........................,. 11-63
Primary Heated Oxygen Sensor(Sensor'l) .......,......,.,. 11-67
Secondary Heated Oxygen Sensorlsensor 2) .................. 11-71
Heated Oxygen Sensor Heater .....................'t1.74
Fuel Supply System ....................................... 1 1-76
Random Mistire ............. 11-78
Misfire Detected in One Cylinder .....,..:,,.,.... 11-79
Knock Sensor .........,.,..,. f -A2
Crankshaft Position/Top Dead Center/Cylinder Position Sensor .,........................ 11-83
Vehicle Speed Sensor .............,.,.,.,....,........... 11-85
Barometric Prsssute Sensor ..,...................... 11-86
Electrical Load Detector ...................,.,.......... 11-88
Crankshaft SDeed FluctuationSensor ...........................................,...,........ 11-90
ECM lnternal Circuit,..............................-......, 11-92
A/T Fl Date Line ............ 11-93
A/T Fl Signal A/B .......... 11-95
I,-1

I
l
t
Special Tools
L
Ref. No. Tool NumberDescriptionOty J Page Reference
O A973x - 041 - xxxxx
a 07JAZ - 0010008
i0
I
oTPAZ-oo1o1oo
@ oTsAz - ooloooA
O 07406 - oo4oool
Vacuum Pump/Gauge,0 - 30 in.Hg
Vacuum/Pressure Gauge, 0 - 4 in.Hg
SCS Service Connector
Backprobe Set
Fuel Pressure Gauge
1 't1-135, 146, 141,
149, 151
1 ] 1 1-'151
1 11-32,51,70, AO,
86, 139
2 | 11-34
r I ir-1jg,121
11-2

J
FUEL FEED PIPEFUEL GAUGE SENDING UNITTesting, section 23
FUEL FILTERReplacement, page 1 1-122FUEL VAPOR PIPE
FUEL TANXReplacement,page 11-127FUEL PUMPTesting, page 11-123Replacement, 11-123
FUEL PULSATIONDAMPER
EVAPORATIVE EMISSION(EVAP} CONTROL CANISTERVENT SHUT VALVETroubleshooting, page 11 146
EVAPORATIVE
FUEL FILL CAP
FUEL TANK PRESSURESENSORTroubleshooting, page 11 142
APOBATIVE EMISSION
EVAPORATIVE EMISSION{EVAPI BYPASS SOLENOIDVALVETroubleshooting, page 1'1-146
{EVAP) CONTROL CANISTERTroubleshooting, page 1 1-146
{EVAP} TWO WAY VALVETesting, page 11-151
FUEL INJECTORSBeplacement, page 1 1-1 19
FUELFITTINGSPrecautions, page 1 1-1 15Disconnection, page 11-1t 5Connection, page 1 1-1 16
RETURN PIPE
FUEL RAIL
FUELPRESSURE REGULATORTesting, page 11-121Beplacement, page '11 121
11-7

System DescriPtion
Vacuum Connections (cont'd)
Bl8C5 engine:
FUELPRESSURE REGULATOR
MANIFOLD ABSOLUTEPRESSURE (MAPI SENSOR
EVAPORATIVE EMISSIONIEVAPIPURGE CONTROLSOLENOID VALVETo EVAPORATIVEEMISSION IEVAPITHREEWAY VALVE
L
EVAPORATIVEEM|SSTON{EVAP)TWO WAYVALVE
EVAPORATIVE EMISSION
{EVAP} CONTROL CANISTER
11-10
\

81881 engine:
O PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S}{SENSOR 1}(' SECoNDARY HEATED oxYGEN sENsoR (sEcoNDARYHO2S) (SENSOR 2l€) MANIFoLD ABSoLUTE PRESSURE IMAP} sENsoRq] ENGINE COOLANT TEMPERATURE {ECT} SENSORO INTAKE AIN TEMPERATURE {IAT} SENSOB.O CRANKSHAFT SPEED FLUCTUATION {CKFI SENSOR€) IDLE AIR CONTROL IIAC) VALVE@ FAST IDLE THERMo vALvEO FUEL INJEcToR@ FUEL FTLTERO FUEL PRESSURE REGULAToR@ FUEL PUMP {FPl@ FUEL TANK
FUEL TANK EVAPORATIVE EMISSION IEVAP} VALVEFUEL PUI-SATION DAMPERAIR CLEANERRESONATORTHREE WAY CATALYTIC CONVERTER (TWC}POSITIVE CRANKCASE VENTILATION IPCV} VALVEEVAPOMTIVE EMISSON IEVAPI OONTROL CANTSTEREVAPORATIVE EMISSION IEVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION {EVAP} TWO WAY VALVEEVAPOBATIVE EMISSION IEVAP} BYPASS SOLENOID VALVEEVAPOMTIVE EMISSION {EVAP) OONTROL CANISTER VENTSHUT VALVEFUEL TANK PRESSURE SENSOREVAPORATIVE EMISSION {EVAP) THREE WAY VALVE
@(t
@oiio@@Q]
a!at
@@
(cont'd)
11-11

System Description
Vacuum Connections (cont'dl
Bl8Cl engine:
rl
llj
lli;r
Fil
ryl
xr
flti
li
tl
I
lr; I
,l'{9^h;'L-r
'-1] PRIMARY HEATED OXYGEN SENSOR IPRIMARY HO2SItsENsoR 1l
O SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2SI ISENSOR 2)
.3) MANIFOLD ABSOLUTE PRESSUBE {MAPI SENSORii ENGINE COOLANT TEMPERATURE (ECT} SENSORii INTAKE AIR TEMPERATURE IIAT) SENSORi6-- CRANKSHAFT SPEEO FLUCTUATION ICKF} SENSOR
a7) KNocK sENsoR lKslO IDLE AIR CONTROL IIAC) VALVE
i' FUEL INJECTOR
@ FUEL FILTER
O FUEL PRESSURE REGULATOR
[4 FUEL PUMP {FP}@ FUEL TANKI.13 FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
.19 FUEL PULSATION DAMPER{!9 AIR CLEANER
O RESONATOR
I t-az
I: Vacuum hose No.
iio INTAKE AIR BYPASS IIAE) CONTROL DIAPHRAGM VALVE(!9) INTAKE AIR BYPASS {IABI CONTROL SOLENOID VALVE
6I INTAKE AIR BYPASS (IAB) VACUUM TANK
CI INTAKE AIR BYPASS {IABI CHECK VALVE
€9 THREE WAY CATALYTIC CONVEFTER (TWC)
2jI POSITIVE CRANKCASE VENTILATION (PCV} VALVE
€! EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
?9 EVAPORATIVE EMISSION {€VAPI PURGE CONTNOLSOLENOID VALVE0d EVAPORATIVE EMISSION (EVAP}TWO WAY VALVE
iii) EVAPORANVE EMISSION {EVAP) BYPASS SOLENOID VALVE,3 EVAPORAIVE EMTSSTON {EVAP} CONTROL CANISTER VENTSHUT VALVE?9 FUEL TANK PRESSUR€ SENSORi3O] EVAPORATIVE EMISSION IEVAP} THREE WAY VALVE