hood release HONDA INTEGRA 1998 4.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: INTEGRA, Model: HONDA INTEGRA 1998 4.GPages: 1681, PDF Size: 54.22 MB
Page 36 of 1681
Lubrication Points
No. LUBRICAnON POINTSLUBRICANT
1 E^g,neAPI Service Grade: Use SJ "Energy Conserving" orSH "Energy Conserving ll" grade oil,The oil container may also display the API Certificationmark shown below. Make sure it savs "For GasolineEngines. "
SAE Viscositv: See chart below.
2TransmissionManualHonda Genuine MTF*1
AutomaticGenuine Honda Premium Formula AutomaticTransmission Fluid (ATF)*,
Brake line (lncludes Anti-lock brake line)Genuine Honda DOT3 Brake Fluid13
Clutch lineGenuine Honda DOT3 Brake Fluid*3
Power steering gearboxSteering grease P/N 08733 - 8070E
Release fork lManual transmission)Sup€r High Temp Urea Grease (P/N 08798 - 9002)
1
8
Throttle wire end (Dashboard lower oanel hole)Cruise control actuator wire end(Dashboard lower Danel hole)Silicone grease
o
10
11
14
Throttle cable end (Throttle link)Cruise control actuator cable end (Actuator link)Brake master cvlinder oushrodClutch master cylinder pushrod
Battery terminals
Fuel fill lid
Multi-purpose grease
to
17
18
Engin6 hood hinges and engine hood latchHatch hinges 8od latch or trunk hinges and latchDoor hjnges, upper and lowerDoor ooen detent
Honda White Lithium Grease
19Rear b.ake calipersSilicone grease
20Power steering systemGenuine Honda Power Steering Fluid-V or S*.
21Ai|' conditioning compressorRefrigerant oii ND-O|L8 {P/N38897 - PR7 - A01AH or38899-PR7-A01)(For Refrigerant: HFC-134a (R- 134a))
API SERVICE LABELAPI CERTIFICATION SEAL
Recommended engine oilEngin€ oil viscosity lorambrent lemperature ranges
r(For the details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various work Dro-cedure (such as Assembly/Reassembly, Replacement, Overhaul, Installation. etc.) contained in each section,
*1: Always use Genuine Honda Manual Transmission Fluid (MTF). Using motor oil can cause stiffer shifting because itdoes not contain the proper addtuves.*2: Always use Genuine Honda Premium Formula Automatic Transmission Fluid (ATF). Using a non-Honda ATF can affectshift quality.*3: Always use Genuine Honda DOT 3 B.ake Fluid, Using a non-Honda brake fluid can cause corrosion and decrease thelife of the system.'4: Always use Genuine Honda Power Steering Fluid-V or S. Using any other type of power steering fluid or automatictransmission fluid can cause increase v,/ear and poor steering in cold weather.
L(
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4-2
Page 906 of 1681
Interior Trim
Replacement
a Weai gloves to remove and installthe ttim and panels.
a When prying with a flat tip screwdriver, wrap it with
protective tape to prevent damage.
NOTE: Take care not to bend or scratch the trim andpanels.
Kick panel/Front pillar trim removali
1. Remove the kick panel.
< : Clip locations
A<: Clip, 1 B<:Clip, 1 CV: Clip,'l
fl,ffi,ry
NOTE: Remove the driver's kick panel while pulling
the hood release handle.
KICK PANEL
Pull the door trim back, then remove the front pillar
trim.
< : Clip locations, 4
lnstallation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
FRONT PILLAR
'1.
2.
Hatchback
Rear trim panel/Side t?im panel/Ouarter pillar trim panel
removal:
REAR SHELF
Remove the rear seat (see page 20-110).
Remove the trunk mat and spare tire lid
TRUNK MAT FASTENER
5. Remove the rear body stiffener (Type R).
>: Boh locltionr, 2
8 x 1.25 mmZ2 N-ml?.2 kgt m,18 tbf.ftl
REAR SHELF
20-91
Page 971 of 1681
Opener and Latch
Replacement
Hood Release Handle:
< : Bolt locations, 2
HANDLE
NOTE: Take care not to bend the opener cables.
Hood Latch:
< | Bolt locations
6 x 1.0 mm9.8 N.m(1 .0 kgf m,7 .2 thl ltlHOODOPENERCAELE
Pull up on thehandle while removingthe bolt.HOOD OPENERCABLE(see page 20-154)
NOTE: Grease each location ofthe hood latch indicated bvthe arrows.
Pry the lid.
OPENERCOVER
Remove the kickpanel (see page20-9r ).
Fuel Lid Opener {Hstchbackl:
<: Bolt. screw locdionsA <: Boh.2
6x1.0mm9.8 N m 11.0 kgf m,
7 .2 lbl lrl
BV: Screw, 1
FUEL LIDRELEASEHANDLE
@
Ib
t
lnstallation is the reverse of the removal procedure.
NOTE:
a Make sure each opener cable is connected properly.
a Make sure the hood locks securely.
a Make sure the hood and lid door open properly.
FUEL LIDOPENER CAELE(see page 20-154)
20-156
Page 1060 of 1681
Troubleshooting
Tips and Precautions
Never try to disconnect connectors by pulling on their
wires; pull on lhe connector halves instead.
Alwavs reinstall Dlastic covers.
Before connecting connectors, make sure the termi-
nals are in Dlace and not bent.
a Check lor loose retainer and rubber seals.
The backs of some connectors are packed with
grease. Add grease if needed. lf the grease is contami-
nated, reolace it.
(cont'd )
RETAINER
K
Bef ore Troubleshooting
a Check applicable tuses in the appropriate fuse/relay
box.
Check the battery for damage, state of charge, and
clean and tight connections.
Check the alternator belt tension.
CAUTION:
a Do not quick-charge a battely unless the battery
ground cable has been disconnected. otherwise
you will damage the alternator diod€s.
a Do not attempt to crank the engine with the bat-
tery ground cable loosely connected or you willse-
verely damage the wiring.
a The originsl radio has a coded theft plotection cir-
cuit. Be sure to get the customel's code numbel
before- disconnecting the battsry.- removing the No. 47 (7.5 A) fuse from tho
under-hood luse/relay box.- removing the radio.
Atter service. leconnect Dower to the radio and
tum it on. When the word "CODE" is displayed,
enter the customer's 5-digit code to restore radio
ooeration.
Handling Connectors
a Make sure the connectors are clean and have no loose
wire terminals.
a Make sure multiple cavity connectors are packed with
grease (except watertight connectors).
a All connectors have push-down release type locks.
LOCKING TAB
LOCKING TAB
Some connectors have a clip on their side used to at-
tach them to a mount bracket on the body or on
another component. This clip has a pull type lock.
Some mounted connectors cannot be disconnected
unless you tirst release the lock and remove the con-
nector from its bracket.
LOCKINGPAWL ONOTHERHALF OFCONNECTORPull todisengageBRACKET
Page 1135 of 1681
Starting System
Starter Test (cont'dl
Check Cranking rpmr
Engine speed during cranking should be above 1OO rpm.
lJ speed is too low, check for:
a Loose batlery or starter terminals
a Excessively worn starter brushes
a Open circuit in commutator segments
a Dirty or damaged helical spline or drive gear
a Defective drive gear overrunning clutch
Check Starter Disengagement:
Press the clutch pedal all the way in (M/T), turn rhe igni
tion switch to "lll" and release to "11".
The starter drive gear should disengage from the flywheel
or torque converter ring gear when you release the key.
It the drive gear hangs up on the flywheel or torque con-
verter ring gear, check for:
a Solenoid plunger and switch mallunction
a Dirty drive gear assembly or damaged overrunning
clutch
5. Check for an open in the BLK/WHT wire circuit be
tween the starter and ignition switch, and con-
necrors,
6. Check the ignition switch (see page 23-71).
7. On cars with automatic transmission, check the A/Tgear position switch (neutral position switch) and
connector. On cars with manualtransmission, check
the starter cut relay, clutch interlock switch, and
connectors.
NOTE: Check the No. 42 (40 A) fuse in the under,hoodfuse/relay box for the starter cut relay.
Check Jor Wear and Damage:
The starter should crank the engine smoothly and stead,ily. lf the starter engages, but cranks the engine errati
cally, remove it. Inspect the starter, drive gear, andllywheel or torque converter ring gear lor damage.
a Check the drive gear overrunning clutch for binding
or slipping when the armature is rotated with the drivegear held. Replace the gears i{ damaged.
Check CJanking Voltage and Current Draw:
Cranking voltage should be no less than 8.O volts.
Current draw should be no more than * amperes.* 1.2 kW: 27O A
1 .4 kW: 360 A
It cranking voltage is too low, or current draw too high,check for:
a Dead or low charged batterya Open circuit in starter armature commutator segmentsa Starter armalure dragging
a Shorted armature windinga Excessive drag in engine
Page 1313 of 1681
Cruise Control
- Control Unit InputTest(cont'dl
IBLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G20l, G401). An open in the wire
2BLK/YEL
lgnition switch ON {ll}Check for voltage to ground:
There should be battery voltage.
. Blown No. l4 (7.5 Alfuse in the
under-dash fuse/relay box. An open in the wire
3LT GRNlgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be battery voltage.
. Faulty main swjtch. An open in the wire
GRY
lgnition switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be O V with the
pedal pushed and battery
voltage with the pedal released.
. Faulty brake switch. An open in the wire
5GRN/WHT
Brake pedal pushed,
then released
Check for voltage to ground:
There should be battery voltage
with the pedal pushed, and 0 V
with the pedal released.
Blown No. 52 (20 A)fuse in the
under-hood fuse/relay box
Faulty brake switch
An open in the wire
6RED/BLU
lgnition switch ON (ll)Connect to ground: lndicator
light in the gauge assembly
comes on.
Blown bulb
Blown No. 25 (7.5 A)fuse in the
under-dash fuse/relay box
Faulty dimming circuit in the gauge
assembly
An open in the wire
7LT GRN/
BLK
RESUME button
pushed
Check tor voltage to ground:
There should be battery voltage.
Faulty SET/RESUME switch
Faulty cable reel
An open in the wire8LT GRN/
RED
SET button pushed
IPNK
MT/: Clutch pedal
released
A/Tr Shift lever in [2l,
[Dl]. o, [o'l
-
Check for continuity to ground:
There should be continuity.
NOTE: There should be no con-
tinuity when the clutch pedal is
depressed or when the shift
lever is in other positions.
Faulty or misadjusted clutch switch(M/T)
Faulty A/T gear position switch(A/T)
Poor ground (G201,G401)
An open in the wire
't0BLUStart the engine.Check lor voltage to ground:
There should be voltage.
. Faulty ignition system or ECM. An open in the wire
't1ORN
lgnition switch ON (ll)
and main switch ON;
raase the front of the
car, rotate one wheel
slowly.
Check for voltage between the
ORN @ and BLK O terminals:
There should be 0- about
5 V-O- about 5 V repeatedly.
. Faulty vehicle speed sensor {VSS). An open in the wire
BRN/WHTConnect battery power
to the BRN/WHT
terminal and ground to
the BRN/BLK terminal.
Check the sound of the actuator
motor: You should hear the mo-
tor running smoothly.
. Faulty actuator. An open in the wire
BRNi BLK
Connect battery power
to the BRN/RED
Iermrnal.
Check the operation of the mag-
netic clutch: Clutch should click
and output link should be locked.
Faulty actuator
An open in the wire
Poor ground (G30'l)
No. Wire Test conditionTest: Desiled result Possible cause il lesult is not obtained
' 4 I BRN/RED
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23-258
-L
Page 1556 of 1681
lnterlock System
- '98-'99 Models
'l
HxPS*. !'Til;;----
-''i yxRi*I DASH I / rulE rz I HOOD
i[EiF,, i]!orn.'o" Bli;;1il ilEjii
!s?T"., Lt::-s::3L j "'3T",,. P,v'u,d Lg _ _ Lt av ^rra: 8Y C216 16I wxlcnr,r PHora 24
J!^_YEUBLI
UNOER.OASHFUSE/RELAYBOX
c440
c432
ll S€o Power Diskibution,I page 10-9.
,n"tto"" I
1c,u'"" 11 | sa31F-I''I BRAKE SWITCH T--1 THROTTLE
I I closed wrth brake | 5"ns6, I lg.qLrlgN fiP)
lq-]J 1"""",i:;*""* t iii*' i "s'H39*
:ilH1fti$;",,"
;lX *Tt r#i*f= ft;1uii,'" 11? I ;:: [S[l 5p,[,"f*,,*""*l
;ny,t;sfl E?[T
l-T;l'"
t, L- t''""t'1"' ---C "0.,, to"-t' I
STEEBINGLOCK
r-=KeyInlerlockSwitchClosed withkey pushsd.
KeylnterlockSolenold
'" I--j"$t'U"t--:t "o', 3*".''
'f 'o"
i
-
r-, gEr-
- - -;;; - - - -: t rmrsu tsstot't ll
L$'e: 1ui ifiin?rri!::::
I
:- - _ _ _ _::{ : _ _ _ _ _ _ __ - - - J "",.
-JWHT]"TEL
INTERLOCKCONTROLUNIT
;,-".t^-l[-
-------;;f[ ":'"'"."'
seeA/rGearr A c+sg ar< Posnon
wHr BL( [ ero'o i28 cn1,,rvxr ll Indicalor
r* "o"* rz | g+r.q -,
l,/ |Bi*:yJL,tx o"nf'$y:-----1a"r.EAR
I G-11 sh,ft rever push ! | "- i a.o, I P/,oSlTloN swlTcH
-il,tii,oJ,tu"o.""""0 | ^ll \, | -'
-iJcni.'
!"L-----. i, !
'g",J"T,F;:'A$l"Y"";%,r, i" ---1 'r a solenord flom enelgrTing
"'^l '";;'"-
R:":.Rt?i# i F 33""'?Ji"" i ::f;',3J3u:"00":"":Ji",",",a-< 3l'Jlilgl L___+_::':_j ;;ff;;;;rr"p,".."dBLK I NOTE: In case olBLK I NOTE: In case ot syslem
Y r ! ccro malfunchon lhesh1fllever
I ",, I paoro to can be released byI --' I oushino the ionition kev
J---r"?r-"*l-f----) Distribution,
I oaoe to-o.
I ruse aa flNTERLocK uNrn( r.5^
i.- - ---- -
Koy Int6rlockCircuitAllows key inlerlocksolenoid to boenergized unlessshift lever is in "P'
138
f __ --__l pushing lhe ignition key
,lt--- il'""J1:oi:'""i,:"0'"d'l-' c4ol
Page 1557 of 1681
- '00 Model
I
I
FUsg 52I56€ Pow€r Ilxrtdhxbn, :g9:t"t:.i
UNDER.HOODFUSEiRELAYBOXPHOfO 21
Sse Power I DASHDlslribution, : FUSE/page 1G8. I RELAY
c440
c432
WHT/GFNSTEERINGLOCK
rry Ihtsdock :Suhch IClos€d with Il(ey pusned. I
I
I
I
I
I
I
c432
It
I
I
l-
WrtT/BLU
WHT/BLU
KryIr$rdockSdanold
c412-l SHIFT
, I LOCKI I SOLENOIDI lcuoto tzo
Jc412
c414
rAc4
m2Y c4
INtl
.-, I
i/BLX U
-rl"o
POWERTRAINCONTROLMODULE(PCM)
YEVBLX
INTERLOCKCONTROLUNIT
"-*;.'l[-
- - - - - - - -;*f-tr "'"'"'"-,,
r I casr a4
""""#"J;:.
_^ ll"ij*sa*,"
l4J $l't'"ii,''F:^,
*"T't. 3il1;'
;fi;ifJ,t""**o
i"'f- .
*1'
S€e A,/T GsarPositionlndicator
"liiffo,,' a"-BLK I 506 Grourd I-i-. ;*'o' ---;
*"1
I "l! s'*l'"-
Prevents shift locksolenoid trom energizingunless brake pedal isdepressed and acceleratorpedal is not depressed.
NOTE| In case of systemmalfunction, the shilt levercan be released bypushing the ignition keyinto the release slot nearthe shift lever
$l;---l UiSi'"
BRAKE SWITCH F--.t THROTTLE
;'3i:g*s::: !.mnj iffibr-
*,
,V-I'c4ol: PHoro s6
138-1
Page 1664 of 1681
Lubrication Points
\_For the details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various work pro-
cedures (such as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
*1: Always use Genuine Honda Manual Transmission Fluid (MTF). Using motor oil can cause stiffer shifting because it
does not contain the proper additives.*2: Always use Honda ATF-Z1 (ATF). Using a non-Honda ATF can affect shift quality.*3: Always use Genuine Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease thelife of the system.*4: Always use Genuine Honda Power Steering Fluid. Using any other type of power steering fluid or automatic transmis-sion fluid can cause increase wear and poor steering in cold weather.i
4-2
5 ffi
No.LUBRICATION POINTSLUBRICANT
1EngineAPI Service Grade: Use SJ "Energy Conserving" grade oil.The oil container may also display the API Certificationmark shown below. Make sure it says "For GasolineEngines."
SAE Viscosity: See chart below.
2Tra.nsmissionManualHonda Genuine MTF*2
AutomaticHonda ATF -21 (ATFY2
3Brake line (lncludes Anti-lock brake line)Genuine Honda DOT3 Brake Fluid*3
4Clutch lineGenuine Honda DOT3 Brake Fluid*3
5Power steering gearboxSteering grease P/N 08733 - 8070E
6Release fork (Manual transmission)Super High Temp Urea Grease (P/N 08798 - 9002)
.J
Throttle wire end (Dashboard lower panel hole)
Cruise control actuator wire end(Dashboard lower panel hole)
Silicone grease
q
10
11
12
13
14
Throttle cable end (Throttle link)
Cruise control actuator cable end (Actuator link)Brake master cylinder pushrod
Clutch master cylinder pushrod
Battery terminalsFuel fill lid
Multi-purpose grease
tc
16
17
18
Engine hood hinges and engine hood latchHatch hinges and latch or trunk hinges and latch
Door hinges, upper and lower
Door open detent
Honda White Lithium Grease
19Rear brake calipersSilicone grease
20Power steering systemGenuine Honda Power Steering Fluid*a
21Air conditioning compressorRefrigerant oil ND-olL8 (P/N38897 - PR7 - A01AH or
38899-PR7-A01)(For Refrigerant: HFC-1 34a (R-1 34a))
API SERVICE TABELAPI CERTIFICATION SEAT
ZU30
Recommended engine oilEngine oil viscosity forambient temperature ranges