Hyundai H-1 (Grand Starex) 2004 Workshop Manual

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BEFORE DRIVING YOUR VEHICLE
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SEAT BELTS
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B360A01P-GAT To protect you and your passengers in the event of an accident, it is most important that the seat belts be worn correctly when you drive.
B080G01O-AAT UNDER TRAY (If installed) The tray is located under the front passenger seat. It is opened by pullingforward.
WARNING:
To avoid the possibility of injury incase of an accident or a sudden stop, the tray should be kept closed when the car is in motion. HSRFL079
The seatback holders are fitted on theback of the third seat (For 7/9 passen- gers) or the fourth seat (For 11/12 passengers) to hang the shopping bagand so on. B540A01P
B540A02P-GAT SEATBACK HOLDER (If installed)
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CAUTION
Do not hang a bag beyond 3 kg. It may cause damage to the seatback holder. WARNING:
o One seat belt should be used by only one person. Doing other-wise can be dangerous.
o When driving with children, they
should be seated in the secondand third seats, and wear lap belts. For an infant, a children safety seat should be used.The regulations concerning driv- ing with children in the front seat may differ from country to coun-try. It is recommended that you obey the pertinent regulations.
o The seat belts must not be twisted
when worn.
o Check the belts for cuts, worn or
frayed webbing and for checked or deformed metallic parts. Re- place the belts if defective.

1BEFORE DRIVING YOUR VEHICLE
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B170A04A-AAT HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT(If installed) You can adjust the height of the front shoulder belt anchor to one of the 4positions. If the height of the adjusting seat belt is too near your neck, you will not begetting the most effective protection. The shoulder portion should be ad- justed so that it lies across your chestand midway over your shoulder near- est the door and not your neck. B170A01A
o A dirty belt should be cleaned
with neutral detergent in warm water. After rinsing in water, let itdry in the shade. Do not attempt to bleach or re-dye the belts because this affects their char-acteristics.
o Seat belts worn at the time of an
accident should not be reusedeven if they appear flawless, be- cause deteriorated belts cannot withstand another accident. Besure to replace the seat belt and mounting bolts with new ones.
o Never adjust the driver's seat while the vehicle is in motion.
o For technical reasons, the sec-
ond seat and third seat should not be folded down to make a bed while the vehicle is being driven.
o To protect you and your passen- gers in the event of an accident,it is most important that the seatbelts be worn correctly when you drive. o The seat belt will provide maxi-
mum protection for its wearer ifthe recliner seatback is placed in fully upright position.When the seatback is reclined, there is greater risk that the pas- senger will slide under the belt,especially in a forward impact accident, and may be injured by the belt or by striking the instru-ment panel or seatbacks.

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BEFORE DRIVING YOUR VEHICLE
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To adjust the height of seat belt an- chor, lower or raise the height adjusterinto an appropriate position. To raise the height adjuster, pull it up. To lower it, push it down while pressing theheight adjuster button. Release the button to lock the anchor into position. Try sliding the releasebutton to make sure that it has locked into the position. B180A01A-GAT Driver's and Passenger's 3-Point System with EmergencyLocking Retractor (If installed) To Fasten Your Belt To fasten your seat belt, pull it out of the retractor and insert the metal tabinto the buckle. There will be an au- dible "click" when the tab locks into the buckle.
B180A02A-GAT Driver's and Passenger's 3-Point System with Webbing ClampLocking Retractor (If installed) To Fasten Your Belt To fasten your seat belt, pull it out of the retractor and insert the metal tab into the buckle. There will be an au-dible "click" when the tab locks into the buckle. The seat belt automatically adjusts tothe proper length only after the lap belt is adjusted manually so that it fits snugly around your hips. If you leanforward in a slow, easy motion, the belt will extend and let you move around. If there is a sudden stop or impact, how-
B180A01Lever, the belt will lock into position. Itwill also lock if you try to lean forwardtoo quickly.
B180A01L
WARNING:
o The height adjuster must be in the locked position whenever thevehicle is moving.
o The misadjustment of height of the shoulder belt could reducethe effectiveness of the seat beltin a crash.

1BEFORE DRIVING YOUR VEHICLE
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B200A01S-GAT Adjusting Your Seat Belt
B200A01L
You should place the belt as low as possible on your hips, not on yourwaist. If the belt is located too high on your body, you could slide under it in case of accident or a sudden stop.This could result of death, serious in- jury or property damage. Both arms should not be under or over the belt.Rather, one should be over and the other under, as shown in the illustra- tion.Never wear the seat belt under the arm nearest the door. B210A01A-AAT To Release the Seat Belt
The seat belt is released by pressing the release button in the locking buckle.When it is released, the belt should automatically draw back into the re- tractor. If this does not happen, checkthe belt to be sure it is not twisted, then try again. B210A01L
The seat belt automatically adjusts to the proper length only after the lap beltis adjusted manually so that it fits snugly around your hips. If you lean forward in a slow, easy motion, the beltwill extend and let you move around. If there is a sudden stop or impact, how- ever, the belt will lock into position. Itwill also lock if you try to lean forward too quickly. Check to make sure that the belt is properly locked and that thebelt is not twisted.

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BEFORE DRIVING YOUR VEHICLE
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B370D01P-GAT 2-Point System with Non-Lock- ing Retractor (If installed) This type of seat belts are equipped with an Non-Locking Retractor. Holding the latch plate by hand, pull itout until the webbing is fully extended and insert the latch plate into the buckle. When it fits snugly around your hip, thewebbing with the latch plate is auto- matically retracted. To release, unfas- ten the belt, and a light tug to thewebbing with the latch plate will cause the retractor to work automatically. HFC2085 B180B01X-GAT Pre-tensioner Seat Belt (If installed) Ordinarily the pre-tensioner seat belt operates in the same way as E.L.R (Emergency Locking Retractor) type (When vehicles stop suddenly, thebelt will lock into the position. It will also lock if you try to lean forward too quickly.)
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However, when vehicles crash, the retractor rewinds the belt webbing. This will restrain the passenger move-ment quickly and also reduce the slack between passenger and belt webbing. B180B02A
B370E01P-GAT 2-point Static Type (If installed) The seat belts should be adjusted by holding the belt and latch plate at rightangles to each other, and then pulling the belt as illustrated below to a snug fit around the occupant.Holding the latch plate by hand, insert the latch plate into the buckle. Loosen
GS10530A
Tighten

1BEFORE DRIVING YOUR VEHICLE
42CHILD RESTRAINT SYSTEM
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B230A03A-GAT (Minibus/Van) (If installed) Children riding in the car should sit in the rear seat and must always berestrained to minimize the risk of injury in an accident, sudden stop or sudden maneuver. According to accident sta-tistics, children are safer when prop- erly restrained in the rear seats than in the front seat. Larger children shoulduse one of the seat belts provided. You are required by law to use safety restraints for children. If small childrenride in your vehicle you must put them in a child restraint system (safety seat). Children could be injured in a crash iftheir restraints are not properly se- cured. For small children and babies, a child seat or infant seat must be used.Before buying a particular child re- straint system, make sure it fits your car seat and seat belts, and fits yourchild. Follow all the instructions pro- vided by the manufacturer when in- stalling the child restraint system. WARNING:
o A child restraint system must be placed in the rear seat. Neverinstall a child or infant seat onthe front passenger's seat. Should an accident occur and cause the passenger side airbagto deploy, it could severely in- jure or kill an infant or child seated in an infant or child seat. Thus,only use a child restraint in the rear seat of your vehicle.
o Since a safety belt or child re- straint system can become veryhot if it is left in a closed vehicle, be sure to check the seat coverand buckles before placing a child there.
o When the child restraint system is not in use, fasten it with asafety belt so that it will not be thrown forward in the case of asudden stop or an accident.
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NOTE:
o When the pre-tensioner seat beltis activated, there may be an ex- plosion noise. This noise is nor-mal and is not hazardous.
o Pre-tensioner seat belt is de-
signed to operate only when asufficiently severe impact occurs and it will be only operated once.
WARNING:
If the pre-tensioner seat belt was activated, never attempt to replace it by yourself. It must be replaced by an authorized Hyundai Dealer.

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BEFORE DRIVING YOUR VEHICLE
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o Children who are too large to be
in a child restraint should sit in the rear seat and be restrainedwith the available lap/shoulder belts.
o Always make sure that the shoul-
der belt portion of the outboardlap/shoulder belt is positioned midway over the shoulder, neveracross the neck. Moving the child closer to the center of the vehicle may help provide a good shoul-der belt fit. The lap belt portion of the lap/shoulder belt or the cen- ter seat lap belt must always bepositioned as low as possible on the child's hips and as snug as possible.
o If the seat belt will not properly fit the child, we recommend the useof an approved booster seat inthe rear seat in order to raise the child's seating height so that the seat belt will properly fit the child.
o Never allow a child to stand up or kneel on the seat.o Never use an infant carrier orchild safety seat that "hooks" over a seatback; it may not pro-vide adequate security in an ac- cident.
o Never allow a child to be held in
a person's arms while they are ina moving vehicle, as this could result in serious injury to thechild in the event of an accident or a sudden stop. Holding a child in a moving vehicle does notprovide the child with any means of protection during an accident, even if the person holding thechild is wearing a seat belt.
o If the child restaint seat is not
anchored properly, the risk of achild being seriously injured or killed in a collision greatly in- creases. B230F01P-AAT Installation on Rear Seat Center Position
2 point static type
B235G02Y-1
B235G01Y-1
3 point type

1BEFORE DRIVING YOUR VEHICLE
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B230G01P-GAT Installation on Outboard Rear Seats To install a child restraint system in the outboard rear seats, extend the shoul- der/lap belt from its retractor. Install the child restraint system, buckle theseat belt and allow the seat belt to take up any slack. Make sure that the lap portion of the belt is tight around thechild restraint system and the shoulder portion of the belt is positioned so that it cannot interfere with the child's heador neck. After installation of the child restraint system, try to move it in all directions to be sure the child restraintsystem is securely installed. If you need to tighten the belt, pullmore webbing toward the retractor.When you unbuckle the seat belt and allow it to retract, the retractor will automatically revert back to its normalseated passenger emergency locking usage condition. NOTE:
o Before installing the child re-
straint system, read the instruc- tions supplied by the child re- straint system manufacturer.
o If the seat belt does not operate as described, have the systemchecked immediately by yourauthorized Hyundai dealer.
WARNING:
Do not install any child restraintsystem in the front passenger seat.Should an accident occur and cause the passenger side airbag to de- ploy, it could severely injure or killan infant or child seated in an infant or child seat. Therefore, install a child restraint system only in therear seat of your vehicle.
B230G01L-1
Use the center seat belt for the rearseat to secure the child restraint sys-tem as illustrated. After installation of the child restraint system, rock the child seat back and forth, and side toside to ensure that it is properly se- cured by the seat belt. If the child seat moves, readjust thelength of the seat belt. Always refer to the child restraint system manufacturer's recommendation be-fore installing the child restraint sys- tem in your vehicle.

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BEFORE DRIVING YOUR VEHICLE
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G230G04P-GAT Child Seat Restraint Suitability For Seat Position Use child safety seats that have been officially approved and are appropriatefor your children. When using the child safety seats, refer to the following table. UF UF UF UF
0 : Up to 10 kg (0 ~ 9 months)0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years)II & III : 15kg to36kg(4 ~ 12 years) 3rd
Center
3rd
Outboard
Age Group Seating Position
(Minibus for 7 Passengers)2nd
Left Seat2nd
Right Seat
U U U
UF U U U
UF X X X X
Front
Passenger
X X X
UF
3rd SeatAge Group Seating Position
(Minibus for 9 Passengers)Front Passenger 2nd Seat
0 : Up to 10 kg (0 ~ 9 months)0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years)II & III : 15kg to36kg(4 ~12 years)Out-
board Center Left
Seat Right
Seat
Center Out-
board Center
X X X X X X X XU U U
UF UF UF UF UF X X X XX X X XUF UF UF UF
Age Group
Seating Position
(Van for 3 Passengers)Front Passenger Outboard Front Passenger
Center
0 : Up to 10 kg (0 ~ 9 months)0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years)II & III : 15kg to36kg(4 ~ 12 years)
X X X X X X X X
Age Group
0 : Up to 10 kg (0 ~ 9 months)0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years)II & III : 15kg to36kg(4 ~ 12 years)
Van
2nd
Center
2nd
Outboard
Seating Position
(Van for 6 Passengers)
Front Pass-
enger Outboard Front Passe-
nger Center
X X X X X X X XUF UF UF UFUF UF UF UF
Minibus

1BEFORE DRIVING YOUR VEHICLE
46SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEMSTEERING WHEEL TILT LEVER
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B600A01A-AAT (If installed) To adjust the steering wheel:
1. Push the lever downward to unlock.
2. Raise or lower the steering wheel to the desired position.
3. After adjustment, securely tighten the lever by pulling it upward.
WARNING:
Do not attempt to adjust the steer- ing wheel while driving as this may result in loss of control of the ve- hicle and serious injury or death. HSRFL600
B240A01F-GAT (If installed) Your Hyundai is equipped with a Supplemental Restraint (Airbag) Sys-tem. The indications of the system's presence are the letters "SRS AIR BAG" embossed on the airbag padcover in the steering wheel and the passenger's side front panel pad above the glove box. The Hyundai SRS consists of airbags installed under the pad covers in thecenter of the steering wheel and the passenger's side front panel above the glove box. (The purpose of the SRS isto provide the vehicle's driver and/orDriver's Side Airbag
B240A01P
U : Suitable for "universal" category restraints approved for use in thismass group
UF : Suitable for forward-facing "uni-
versal" category restraints ap-proved for use in this mass group
X : Seat poition not suitable for chil-
dren in this mass group
Age Group
0 : Up to 10 kg (0 ~ 9 months)0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years)II & III : 15kg to36kg (4 ~12 years)
Truck Seating Position(For Truck)
Front Passenger Outboard Front Passenger
Center
X X X X X X
UF UF