coolant Hyundai Kona EV 2019 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2019, Model line: Kona EV, Model: Hyundai Kona EV 2019Pages: 540, PDF Size: 21.84 MB
Page 388 of 540

7-8
Maintenance
Normal Maintenance Schedule
Months4812162024283236404448525660646872768084889296
Miles×1,0005101520253035404550556065707580859095100105110115120
Km×1,00081624324048566472808896104112120128136144152160168176184192
Cooling systemIIIIIIII
Rotate Tires
(Includes Tire Pressure and
Tread Wear Inspection)
IIIIIIIIIIIIIIIIIIIIIIII
Replace Climate Control Air
Filter (For Evaporator and
Blower Unit)
RRRRRRRR
Coolant *1*2First, replace at 120,000 miles or 96 months:
Thereafter, replace every 30,000 miles or 24 months
12V auxiliary battery conditionIIIIIIII
Brake lines, hoses, and con-
nectionsIIIIIIII
Disc brakes and padsIIIIIIII
Maintenance Intervals
Maintenance
Item
I : Inspect (Inspect and if necessary, adjust, correct, clean, or replace)
R : Replace or change.
*
1: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or vehicle damage.
*
2: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Page 391 of 540

7-11
7
Maintenance
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Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Reduction Gear Fluid
Inspect the reduction gear fluid
according to the maintenance sched-
ule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
vehicle off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.
Page 392 of 540

7-12
Maintenance
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The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Coolant Level
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN
marks on the side of the coolant
reservoir when the parts in the motor
compartment are cool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the MAX mark, but do not
overfill. If frequent additions are
required, you see an authorized
HYUNDAI dealer for a cooling sys-
tem inspection.
Recommended coolant
When adding coolant, use only
distilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
An improper coolant mixture can result in severe malfunction or
electric vehicle damage.
Do not use alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of the
solution.
OOSEV078002
Page 393 of 540

7-13
7
Maintenance
For mixing percentage, refer to the
following table:
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to
use for most temperature ranges of
- 31°F and higher.The electric motor for the cooling fan
is controlled by coolant temperature,
refrigerant pressure and vehicle
speed. As the coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-
mal condition.
i
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40Never remove the
coolant cap or the
drain plug while the
radiator is hot. Hot
coolant and steam
may blow out under pressure,
causing serious injury.
Turn the vehicle off and wait
until the parts in the motor com-
partment cool down. Use
extreme care when removing
the coolant cap. Wrap a thick
towel around it, and turn it
counterclockwise slowly to the
first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the
cap, using a thick towel, and
continue turning counterclock-
wise to remove it.
WARNING
The electric motor for
the cooling fan may
continue to operate
or start up when the
vehicle is not running
and can cause serious injury.
Keep hands, clothing and tools
away from the rotating fan
blades of the cooling fan.
WARNING
Page 394 of 540

7-14
Maintenance
Changing Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according to
the Maintenance Schedule at the
beginning of this chapter.
To prevent damage to parts in the
motor compartment, put a thick
towel around the coolant cap
before refilling the coolant to pre-
vent the coolant from overflowing
into parts in the motor compart-
ment.
NOTICE
Make sure the coolant cap is
properly closed after refilling
coolant.
1. Check if the coolant cap labelis straight In front.
WARNING
OTL075062
■Motor compartment front view
2. Make sure that the tiny pro-
trusions inside the coolant
cap is securely interlocked.
OPDE076071
Do not use coolant or antifreeze
in the washer fluid reservoir.
Coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss
of vehicle control resulting in an
accident.
Coolant may also cause dam-
age to paint and body trim.
WARNING
Page 396 of 540

7-16
Maintenance
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Checking the Washer Fluid
Level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing.
OOSEV078004
To prevent serious injury or
death, take the following safety
precautions when using washer
fluid:
Do not use coolant or
antifreeze in the washer fluid
reservoir.
Coolant can severely obscure
visibility when sprayed on the
windshield and may cause loss
of vehicle control resulting in
an accident or damage to paint
and body trim.
Do not allow sparks or flame to
contact the washer fluid or the
washer fluid reservoir. Washer
fluid may contain alcohol and
can be flammable.
Do not drink washer fluid and
avoid contact with skin. Washer
fluid is harmful to humans and
animals.
Keep washer fluid away from
children and animals.
WARNING
Page 416 of 540

7-36
Maintenance
Bead
The tire bead contains steel wires
wrapped by steel cords that hold the
tire onto the rim.
Bias Ply Tire
A pneumatic tire in which the plies
are laid at alternate angles less than
90 degrees to the centerline of the
tread.
Cold Tire Pressure
The amount of air pressure in a tire,
measured in pounds per square inch
(psi) or kilopascals (kPa) before a tire
has built up heat from driving.
Curb Weight
This means the weight of a motor
vehicle with standard and optional
equipment including the maximum
capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings
A code molded into the sidewall of a
tire signifying that the tire is in com-
pliance with the U.S. Department of
Transportation motor vehicle safety
standards. The DOT code includes
the Tire Identification Number (TIN),
an alphanumeric designator which
can also identify the tire manufactur-
er, production plant, brand and date
of production.
GVWR
Gross Vehicle Weight Rating
GAWR FRT
Gross Axle Weight Rating for the
Front Axle.
GAWR RR
Gross Axle Weight Rating for the
Rear axle.
Intended Outboard Sidewall
The side of an asymmetrical tire, that
must always face outward when
mounted on a vehicle.
Kilopascal (kPa)
The metric unit for air pressure.
Light truck(LT) tire
A tire designated by its manufacturer
as primarily intended for use on light-
weight trucks or multipurpose pas-
senger vehicles.
Load ratings
The maximum load that a tire is rated
to carry for a given inflation pressure.
Load Index
An assigned number ranging from 1
to 279 that corresponds to the load
carrying capacity of a tire.
Page 432 of 540

7-52
Maintenance
Motor compartment fuse panel
Fuse NameFuse RatingProtected Component
FUSE
OBC10AOBC
CHARGER 210AICM Relay Box (Charge Lock/Unlock Relay), CCM Unit
IG3 520AE/R Junction Block (IG3 1 Relay, IG3 2 Relay)
B+ 140AIGPM ((Fuse - BRAKE SWITCH, MODULE 1, PDM 1, PDM 2, DOOR LOCK),
Leak Current Autocut Device)
E-SHIFTER 140AE/R Junction Block (Fuse - E-SHIFTER, E-Shifter Relay)
CHARGER 110ACharge Connector Door Module
IEB 140AElectronic Brake Control Module, Multipurpose Check Connector
IEB 240AElectronic Brake Control Module
PCB Block
IG3 310AE/R Junction Block (Cooling Fan Relay, Blower Relay), Electronic A/C Compressor,
3Way Coolant Control Valve LH/RH
E-SHIFTER 310ASCU
IG3 115AE/R Junction Block (IG3 1 Relay, IG3 2 Relay)
Page 459 of 540

8-6
Specifications, Consumer information and Reporting safety defects
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To help achieve proper vehicle performance and durability, use only lubricants of the proper quality.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant Volume Classification
Reduction gear fluid 1.0 ~ 1.1 US qt.
(1.0 ~ 1.1 l) 70W, API GL-4, TCGO-9(MS517-14)
Coolant Without heat pump
13.2 ~ 13.7 US qt.
(12.5 ~13 l) Mixture of antifreeze and water
(Phosphate-based Ethylene glycol coolant for aluminum radiator)
With heat pump 13.7 ~ 14.2 US qt.
(13 ~13.4 l)
Brake fluid 0.74~0.85 US qt.
(0.7~0.8 l)FMVSS116 DOT-3 or DOT-4
Page 464 of 540

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Electric Vehicles (EVs)............................................H3
Characteristics of Electric Vehicles (EVs) ...........H3
Battery Information ................................................H3
Main Components ....................................................H4
High Voltage Battery (lithium-ion polymer)........H5
EV Battery Coolant Heater ....................................H6
Nearby Stations .......................................................H7
Energy Information .................................................H8
Battery information ............................................................H8
Energy consumption .........................................................H8
Charge Management ...............................................H9
Charging and climate........................................................\
..H9
Charging location ..............................................................H10
Charging limit .....................................................................H11\
ECO Driving ............................................................H11
CO2 reduction ....................................................................H12
Driving history ...................................................................H12
EV Settings .............................................................H12
Winter mode for the EV Battery ..................................H12
Warning ........................................................................\
.......H13
EV route ........................................................................\
......H13
Charging Information ............................................H14
Charging Time Information ..................................H14 Charging Types ......................................................H15
Charging Status .....................................................H16
Charging Connector AUTO / LOCK Mode ..........H18
When the Charging Connector is Locked ...................H18
Scheduled Charging .............................................H19
Charging Precautions............................................H20
Level 2 AC Charging (240V) .................................H22
How to Connect AC Charger ..........................................H22
Checking Charging Status ...............................................H25
How to Disconnect AC Charger.....................................H26
Charging Connector Manual Release ..........................H27
DC Fast Charging ...................................................H28
How to Connect DC Charger ..........................................H28
Checking Charging Status ...............................................H30
How to Disconnect DC Charger.....................................H31
Level 1 AC Charging (120V) .................................H32
How to set the charging rate of
the portable charger ........................................................H32
Connecting the Portable Charger .................................H34
Checking Charging Status ...............................................H37
Charging Status Indicator Lamp for
Portable Charger ...............................................................H38