Water Hyundai Terracan 2003 Owner's Guide

DO-IT-YOURSELF MAINTENANCE
6-18
G200A01A-AAT CHECKING AND REPLACING FUSES Replacing a Fusible Link A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
G200A01HP
Bad
Good
Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is re- placed, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
G190A01A-GAT CHECKING DRIVE BELTS Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Diesel (2.5 TCI)
G190D01HP
G190D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Autotensioner
Crankshaft pulley
Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulley
Generator pulley Power steering pulley
Idler pulley Tension pulley
COMP. pulley
Power steering pulley
Water pump pulley Tension pulley Power steering pulley
Crankshaft pulleyTension pulleyGenerator pulley
Tension pulley
Tension pulley
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjust- ed or repaired if necessary.
SSA6180A
71 mm (2.80 in.)

DO-IT-YOURSELF MAINTENANCE
6-20
G220B01A-AAT Checking Engine Cooling FanThe engine coolant fan should come on auto- matically if the engine coolant temperature is high. G220C01A-AAT Checking Condenser Cooling FanThe condenser coolant fan should come on automatically whenever the air conditioning is in operation. G230A03A-AAT POWER STEERING FLUID LEVEL
G230A01HP
Gasoline or Diesel (2.5 TCI)
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G210B01A-AAT Checking the BatteryKeep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of household bak- ing soda and warm water. After the battery terminals are dry, cover them with a light coat- ing of grease. G220A01A-AAT CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper- ate even when the engine is not running. Use extreme caution when working near the blades of the coolant fan, so that you are not injured by a rotating fan blade. As the en- gine coolant temperature decreases the fan will automatically shut off. This is a normal condition.
G210A01A-AAT CHECKING THE BATTERYWARNING: Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by the vehicle’s alternator), they produce explosive gases. Always observe these warnings to prevent injuries from occur- ring:

DO-IT-YOURSELF MAINTENANCE
6-22
G350B01HP-GAT
BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.9 CRDi))
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until the engine starts.
NOTE:Do not hold the ignition key in the "START"position for more than 15 seconds. Doing so may cause the engine and the injection pump to damage.
G350A01HP
E090A02HP
2. Operate the hand pump slowly 6 or 7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air. (Refer to "Bleeding the fuel system")
5. Check to be sure that the warning lamp
illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding thefuel system.
(2) Be sure to carefully wipe away any water drained out in this manner, because thefuel mixed in the water might be ignited and result in a fire.
G300A01HP-GATREMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE (2.5 TCI))
E100A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
(2) Be sure to carefully clean away any fuel
which spilled onto nearby parts coming out of the air bleed bolt, because such
accumulations of fuel might ignite andcause a fire.

DO-IT-YOURSELF MAINTENANCE 6-23
G260A01HP-GAT REPLACING HEADLIGHT BULBSBefore attempting to replace a headlight bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach theheadlight bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating.
WARNING:Be sure to carefully wipe away any waterdrained out in this manner, because the fuel mixed in the water might be ignited and result in a fire. NOTE: The driver's side headlight bulb can be changed after lifting the engine coolant res- ervoir by hand. CAUTION: Keep the lamps out of contact with petro-leum product, such as oil, gasoline, etc.
G260A01HP
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head-
light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT HEADLIGHT BULB
G270A01HP
G300B01HP-GAT REMOVAL OF WATER FROM THE FUEL FILTER
(FOR DIESEL ENGINE (2.9 CRDi))
G300A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer
comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorizedHYUNDAI dealer.

CONTROLS AND EQUIPMENT1- 1
ZB000A1-A
1. CONTROLS AND
EQUIPMENT neck. However, care must be exercised when refuelling the vehicle tank from jerry cans or bymeans of a funnel that the fuel being used isunleaded.
The use of leaded fuel in this vehicle will result
in irreversible pollution of the catalyst element.Such pollution will prevent correct operation ofthe catalyst and give rise to increased operat-ing temperatures leading to the catalyst ele-ment melting and restricting the exhaust flowalong with an increase in exhaust emissionlevels.
CAUTION: The vehicle warranty will not extend to dam-
age arising from the use of incorrect fuels.
Unleaded fuel with a Research Octane Number
(RON) of 91 or higher must be used in this vehicle. To prevent accidental filling of the fuel tank with
leaded fuel, a small diameter filler neck alongwith a restrictor flap are fitted to ensure that onlyunleaded fuel pump nozzles may enter the filler
B010A02HP.DAG
UNLEADED FUEL ONLY
B010A01HP-EAT FUEL RECOMMENDATIONS PETROL ENGINES THIS VEHICLE MUST ONLY BE OPERATED
WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT FROM
THE USE OF LEADED FUEL.
DIESEL ENGINESDiesel fuel of 52 to 54 cetane is the correct
rating to use in your Hyundai Terracan. If two types of diesel fuel are available, use summeror winter fuel properly according to the followingtemperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
Watch the fuel level in the tank very carefully :
If the engine stops due to fuel failure, the circuits must be completely purged to permitrestarting. CAUTION: Do not let any petrol or water enter the tank.
If this happens, the tank should be com- pletely drained and the fuel lines should allbe cleaned out. This will stop the fuel pumpfrom becoming contaminated.
ZB010D1-E Operation in Foreign CountriesDrivers of vehicles which are to be operated in
foreign countries must satisfy themselves that:
o The vehicle meets all local regulations with respect to insurance, specifications etc..
o The correct types and grades of fuel are available for satisfactory operation of the ve- hicle.
ZB010C1-E "Alternative fuels"Fuels which contain methanol or ethanol must
not be used.
ZB010F2-AFUELS FOR CLEANER AIRTo help contribute to cleaner air, Hyundai rec-
ommends that you use fuels treated with deter- gent additives, which help to prevent depositformation in the engine. These fuels will helpthe engines run cleaner and the Emission Con-trol System performance.
1

CONTROLS AND EQUIPMENT1- 17
You can adjust the height of the shoulder belt
anchor to one of the 4 positions. If the height of the adjusting seat belt is too near
your neck, you will not be getting the most effective protection. The shoulder portion shouldbe adjusted so that it lies across your chest andmidway over your shoulder nearest the doorand not your neck.
To adjust the height of the seat belt anchor,
lower or raise the height adjuster into an appro-priate position. To raise the height adjuster, pullit up. To lower it, push it down whilst pressingthe height adjuster button.
Release the button to lock the anchor into
position. Try sliding the release button to makesure that it has locked into the position.
SB090J1-E Keep Belts Clean and Dry Seat belts should be kept clean and dry. If belts
become dirty, they can be cleaned using a mild soap solution and warm water. Bleach, dye,strong detergents or abrasives should not beused since the fabric may become damagedand weakened.
SB090K1-E Replacement of Seat BeltsThe entire seat belt assembly or assemblies
should be replaced if the vehicle has been involved in an accident even if no damage isevident. Additional questions concerning seatbelt operation should be directed to a HyundaiDealer. B170A04A-EAT HEIGHT ADJUSTABLE FRONT SEAT
SHOULDER BELT (Not all models)
B170A01HP.DAG
SB090H1-E CARE OF SEAT BELTSSeat belt assemblies must never be disas-
sembled or modified in any way. In addition, care should be exercised to ensure that the beltassemblies do not become damaged by beingtrapped in seat mechanisms, door shuts etc.
SB090I-E Periodic InspectionIt is recommended that all seat belts be inspect- ed periodically for wear or damage of any kind.Parts of the system that are damaged shouldbe replaced as soon as possible. Under nocircumstances must any part of the seat beltassemblies be dismantled or repaired.
WARNING:
o The height adjuster must be in the locked position when the vehicle is moving.
o The misadjustment of height of the shoul- der belt could reduce the effectiveness of the seat belt in a crash.
SB090P1-E SEAT BELTS (3-Point Type) To Fasten The Seat Belt
B180A01L-D
The seat belts are fastened by pulling the belt
buckle towards the seat belt stalk and inserting the metal tongue of the buckle into the stalk.The buckle should be firmly pressed into thestalk until locked which will be indicated by anaudible "click". The length of the seat belt webbing will be
automatically adjusted by the seat belt mecha-nism to allow the wearer maximum freedom of

CONTROLS AND EQUIPMENT1- 27
Upon deployment, tear seams molded directly
into the pad covers will separate under pres- sure from the expansion of the airbags. Furtheropening of the covers then allows full inflation ofthe airbags.
A fully inflated airbag in combination with a
properly worn seat belt slows the driver's or thepassenger's forward motion, thus reducing the
risk of head or chest injury. After complete inflation, the airbag immediately
starts deflating, enabling the driver to maintain forward visibility.
B240B02L-D
The SRS service reminder indicator (SRI) on
the instrument panel will blink for about 6 sec- onds after the ignition key is turned to the "ON"position or after the engine is started, afterwhich the SRI should go out.
The airbag modules are located both in the
centre of the steering wheel and in the frontpassenger's panel above the glove box. Whenthe SRSCM detects a considerable impact tothe front of the vehicle, it will automaticallydeploy the airbags.B240B03L-D
CAUTION: When installing a container of liquid air
freshener inside a vehicle, do not place itnear the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (instrument cluster, instrument panelpad or air ventilator), it may damage theseparts. If the liquid from the air freshenerdoes leak onto these areas, wash them withwater immediately.
B240B01HP.DAG
Passenger's Airbag

CONTROLS AND EQUIPMENT
1- 28 B240C01HP-GAT SRS CareThe SRS is virtually maintenance-free and so there are no parts you can safely service byyourself. The entire SRS system must be in-
spected by an authorized Hyundai dealer 10
years after the date that the vehicle was man-ufactured. Any work on the SRS system, such as remov-
ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-fied Hyundai technician. Improper handling ofthe SRS system may result in serious personal injury.
WARNING:
o Extreme Hazard! Do not use a rearward facing restraint on a seat protected by an airbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifica-tions to the body structure, can adverse-ly affect SRS performance and lead topossible injury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Sol-vents or cleaners could adversely affectthe airbag covers and proper deploy-ment of the system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-ger's panel above the glove box, becauseany such object could cause harm if the
YT10355A
Passenger's Airbag
B240B05L-D
WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be re- leased throughout the vehicle. These con-ditions are normal and are not hazard-ous. However, the fine dust generatedduring airbag deployment may cause skinirritation. Be sure to wash your handsand face thoroughly with lukewarm wa-ter and a mild soap after an accident inwhich the airbags were deployed.
o The SRS can function only when the ignition key is in the "ON" position. If theSRS SRI does not come on, or continu-ously remains on, after flashing for about6 seconds when the ignition key is turnedto the "ON" position, or after the engineis started, or comes on whilst driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer. o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heedthis warning will cause the SRS SRI toilluminate.

CONTROLS AND EQUIPMENT1- 29
vehicle is in a crash severe enough to cause the airbags to inflate.
o If the airbags inflate, they must be re- placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbags orby rendering the SRS inoperative.
o A child restraint system must never be placed in the front seat. The infant or childcould be severely injured by an airbagdeployment in case of an accident.
o If components of the airbag system must be discarded, or if the vehicle must bescrapped, certain safety precautions must
be observed. Your Hyundai dealer knowsthese precautions and can give you thenecessary information. Failure to followthese precautions and procedures couldincrease the risk of personal injury.
o If you sell your vehicle, be sure to inform the new owner of these important pointsand make certain that this manual istransferred to the new owner.
o If your car was flooded and has soaked carpeting or water on flooring, youshouldn't try to start engine; have the cartowed to authorized Hyundai dealer.
o Do not replace the bumper or the bumper guard with the one other than the Hyundaigenuine parts. Otherwise, it can adverselyaffect SRS performance and lead to un-expected injury.

CONTROLS AND EQUIPMENT
1- 30
B250A01HP-EAT INSTRUMENTS AND CONTROLS
1. Passenger's Airbag (Not all models)
2. Headlight Leveling Switch
3. Cruise Control Main Switch (Not all models)
4. Hazard Warning Switch
5. Panel Brightness Control Knob (Rheostat Switch)
6. Rear Fog Light Switch
7. Windscreen Wiper/Washer Switch 8. Horn and Driver's Airbag
9. Ignition Switch
10. Multi-Function Light Switch
/Front Fog Light Switch
11. Glove Box
12. Heating/Air Conditioning Control Panel
13. Seat Warmer Switch (Not all models)
14. Transfer Shift Knob CAUTION:When installing the container of liquid air
freshener inside a vehicle, do not place it near the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (Instrument cluster, instrument panelpad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them withwater immediately.
B250A01HP-E
21
15. Power Outlet
16. Shift Lever
17. Rear Window Wiper/Washer Switch(Not all models)
18. Ashtray
19. Remote Fuel-Filler Lid Release Lever
20. Steering Wheel Tilt Lever
21. Cruise Control Switch (Not all models)
22. Bonnet Release Lever
11 910
13 45
6 78
12 13 14 16 17 18 19 2022
2
15