steering Hyundai Terracan 2003 Owner's Guide

DO-IT-YOURSELF MAINTENANCE 6-21
G350A01HP-GAT BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.5 TCI))
E090A01HP
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
G240A01A-AAT POWER STEERING HOSESIt is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
NOTE: Do not start the engine when the powersteering oil reservoir is empty.
2. Pump the hand pump until there are no more
bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air bleed bolt when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump be- comes stiff.
5. Finally, check to be sure that there is no leakage of fuel.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
E090A02HP
1. Loosen the air bleed bolt at the top of the fuel
filter with a flat-bladed screwdriver or equiva- lent.
The power steering fluid level should be checked daily. To check the power steering fluid level, be surethe ignition is "OFF", then check to make cer- tain that the power steering fluid level is be- tween the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 20°C). If the noise stops dur- ing warm up, there is no abnormal function in the system. If is due to a power steering fluid characteristic in extremely cold condi- tions. Recommended Fluid Use PSF-3 type fluid.
G230A02HP
Diesel (2.9 CRDi)

CONSUMER INFORMATION 8-3
I070A01A-AAT TIRE BALANCINGA tire that is out of balance may affect handling and tire wear. The tires on your Hyundai were balanced before the car was delivered but may need balancing again during the years you own the car. Whenever a tire is dismounted for repair, it should be rebalanced before being reinstalledon the car.
I100A01HP-AAT SPARE TIRE AND TOOLS Your Hyundai is delivered with the following: Spare tire and wheel WrenchJackJack handle (Spare Wheel Rod)
I080A01A-AAT TIRE TRACTIONTire traction can be reduced if you drive on worn tires, tires that are improperly inflated or on slippery road surfaces. Tires should be re- placed when tread wear indicators appear. To reduce the possibility of losing control, slow down whenever there is rain, snow or ice on the road. I090A01Y-GAT
WHEN TO REPLACE TIRES
The original tires on your car have tread wearindicators. The tread wear indicators appear when the tread depth is 1.6 mm (0.06 in.). The tire should be replaced when these appear as asolid bar across two or more grooves of the tread. Always replace your tires with those of the recommended size. If you change wheels, the new wheel's rim width and offset must meet Hyundai specifications. WARNING:
o Driving on worn-out tires is dangerous! Worn-out tires can cause loss of braking effectiveness, steering control and trac- tion. When replacing tires, never mix ra- dial and bias-ply tires on the same car. If
you replace radial tires with bias-ply tires, they must be installed in sets of four.
D060B02HP
Wear indicator
1.6 mm (0.06 in.)
HGK248o Using tires and wheels of other than the
recommended sizes may cause unusual handling characteristics that may cause death, serious injury, or property dam- age.

VEHICLE SPECIFICATIONS 9-1
GASOLINE
MF 68 AH
120 A (13.5 V)
9. VEHICLE SPECIFICATIONS J010A01HP-GAT MEASUREMENT
Overall length Overall width Overall height Wheel baseWheel tread
Front Rear
Type Wheel free playOil pump type
Ball and nut, torsion bar type (Integral type)0 ~ 30 mm (0 ~ 1.18 in.) Vane type
J020A01HP-GAT POWER STEERING J030A01HP-GAT TIRE
Standard OptionSpare235/75 R15 255/65 R16
Full Size
J050A02HP-GAT BRAKE Dual hydraulic with brake booster Ventilated disc Disc type Disc type (with ABS)Drum type (without ABS) Cable operated on rear wheel
Type Front brake type Rear brake typeParking brake
J060A01Y-GAT FUEL SYSTEM
Fuel tank capacity75 liter mm (in.)
4710 (185.4) 1860 (73.2) 1795 (70.6) 2750 (108.2)1530 (60.2) 1530 (60.2)
ITEM Battery Alternator
J040A02HP-GAT ELECTRICAL
2.5 TCI
MF 90 AH
90 A (12 V)
9
2.9 CRDi
MF 100 AH
110 A (12 V)
DIESEL
E.C only Except E.C

VEHICLE SPECIFICATIONS
9-4 Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DEXRON-II, DEXRON-IIIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q’ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD:1.8Full-time 4WD: 1.3 NO.7:2.6, NO.7.5:2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Item
Transmission fluid Transfer case oil Front axle gear oil Rear axle gear oil Coolant Power steering gear oilBrakes and clutch fluid
Manual Auto
With LSD Without LSD
J080A05HP-GAT LUBRICATION CHART

INDEX
10-4
Power Outlet .....................................................................................
1-51
Power Steering Fluid Level ............................................................... 6-20
R
Rear Seat Warning ...... ..................................................................... 1-18
Rear Window Defroster Switch ......................................................... 1-50
Roof Rack ......................................................................................... 1-60
SSeat Belts 3-Point system ................................................................... 1-20 ~ 1-21
2-Point Sta tic Type ....................................................................... 1-22
Adjusting your se at belt ................................................................ 1-21
Care of seat belts ......................................................................... 1-19
Precautions ................................................................................... 1-18
Pretensioner Seat Belt ................ ..................................................1-27
Seat Warmer ..................................................................................... 1-14
Second Seat
Adjustable Headrests .................................................................... 1-15
Folding Rear Seatback and Seat Cushion ........................1-15 ~ 1-16
Side Under View Mirror .................................................................... 1-57
Sound
Brake Pad Wear Warning Sound .................................................1-42
Spark Plugs ...................................................................................... 6-10
Speedometer ..................................................................................... 1-42
Starting Procedure .............................................................................. 2-3Steering Wheel Free play ....................................................................................... 6-17Steering Wheel Tilt
Lever ................................................................. 1-63
Stereo Radio Operation (H240, H280) ............. 1-81 ~ 1-83, 1-86 ~ 1-88
Stereo Sound System ............................................................ 1-79 ~ 1-80
Sun roof ................................................................................. 1-53 ~ 1-54
Sun visor ........................................................................................... 1-62
Sunshade .......................................................................................... 1-53
T Tachometer ....................................................................................... 1-43
Tail Gate ........................................................................................... 1-58
Theft-Alarm system .................................................................. 1-8 ~ 1-10
Third Seat Adjusting Seatback Angle ............................................................. 1-16
Folding Rear Seatback and seat cushion .....................................1-18
To get in and out of the third seat ................................................ 1-17
Tires
Balancing ......................................................................................... 8-2
Chains ............................................................................................. 8-2
Changing a flat tire ................................................................. 3-4 ~ 3-8
If you have a fl at tire ....................................................................... 3-4
Information ....................................................................................... 8-1
Pressure .......................................................................................... 8-1
Replacement ................................................................................... 8-3
Rotation ........................................................................................... 8-2
Snow tires ....................................................................................... 8-2
Spare tire ......................................................................................... 3-3
Traction ........................................................................................... 8-2

CONTROLS AND EQUIPMENT
1- 12
YB060F4-A Seat Cushion Height Adjustment (Not all models) (Driver's Seat Only)
B080F01HP.DAG
To adjust the height of the seat cushion, turn
the seat cushion control knob in the appropriate direction. B090B01L-AAT Adjusting Seat Forward and RearwardPull the control knob forward or backward to move the seat forward or backward to thedesired position. Release the knob and the seatwill lock at that position.
1. Reclining Control Knob
2. Sliding and Height Adjusting Control Knob
B085B01HP-D
1
2
B090A02Y-EAT POWER DRIVER'S SEAT (Not all models) The driver's seat can be adjusted appropriately by using the control knob on the right side of theseat. Before driving, adjust the seat to theproper position so as to easily control thesteering wheel, pedals and switches on theinstrument panel. CAUTION:
Do not operate two knobs at the same time.
WARNING:
o Never attempt to adjust the seat whist the vehicle is moving. This could result in loss of control or an accident causingdeath, serious injury, or property dam-age.
o Do not sit or lean unnecessarily close to the airbag.

CONTROLS AND EQUIPMENT1- 25
tion key is turned to "ON" or if it remains illuminated after blinking for approxi-mately 6 seconds, or if it illuminates whilstthe vehicle is being driven, please havean authorized Hyundai dealer inspect thepre-tensioner seat belts and SRS airbagsystem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre- tensioner seat belts must be replaced.All seat belts, of any type, should alwaysbe replaced after they have been wornduring a collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre-tensioner seat belt system in anymanner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, insp-ect, replace, service or repair the pre-tensioner seat belt assemblies may lead to improper operation or inadvertent ac-tivation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
NOTE:
o Both the driver's and front passenger's pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are activated, a loud noise may be heard andfine dust, which may appear to be smoke,may be visible in the passenger compart-ment. These are normal operating condi-tions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should notbe breathed for prolonged periods. Washyour hands and face thoroughly after anaccident in which the pre-tensioner seatbelts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensioner seat belt, the SRS airbag warn-ing light on the instrument panel willblink for approximately 6 seconds afterthe ignition key has been turned to the"ON" position, and then it should turnoff.
o If pre-tensioner seat belt is not working properly, this warning light will illumi-nate even if there is no malfunction of theSRS airbag. If the SRS airbag warninglight does not illuminate when the igni-
AIR
BAG
Your Hyundai is equipped with a Supplemental
Restraint (Airbag) System. The indications of the system's presence are the letters "SRS AIRBAG" embossed on the airbag pad cover in thesteering wheel and the passenger's side frontpanel pad above the glove box.
The Hyundai SRS consists of airbags installed
under the pad covers in the centre of thesteering wheel and the passenger's side frontpanel above the glove box. The purpose of theSRS is to provide the vehicle's driver and/or the
B240A01HP
Driver's Airbag
B240A02Y-EAT
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM

CONTROLS AND EQUIPMENT1- 27
Upon deployment, tear seams molded directly
into the pad covers will separate under pres- sure from the expansion of the airbags. Furtheropening of the covers then allows full inflation ofthe airbags.
A fully inflated airbag in combination with a
properly worn seat belt slows the driver's or thepassenger's forward motion, thus reducing the
risk of head or chest injury. After complete inflation, the airbag immediately
starts deflating, enabling the driver to maintain forward visibility.
B240B02L-D
The SRS service reminder indicator (SRI) on
the instrument panel will blink for about 6 sec- onds after the ignition key is turned to the "ON"position or after the engine is started, afterwhich the SRI should go out.
The airbag modules are located both in the
centre of the steering wheel and in the frontpassenger's panel above the glove box. Whenthe SRSCM detects a considerable impact tothe front of the vehicle, it will automaticallydeploy the airbags.B240B03L-D
CAUTION: When installing a container of liquid air
freshener inside a vehicle, do not place itnear the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (instrument cluster, instrument panelpad or air ventilator), it may damage theseparts. If the liquid from the air freshenerdoes leak onto these areas, wash them withwater immediately.
B240B01HP.DAG
Passenger's Airbag

CONTROLS AND EQUIPMENT
1- 28 B240C01HP-GAT SRS CareThe SRS is virtually maintenance-free and so there are no parts you can safely service byyourself. The entire SRS system must be in-
spected by an authorized Hyundai dealer 10
years after the date that the vehicle was man-ufactured. Any work on the SRS system, such as remov-
ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-fied Hyundai technician. Improper handling ofthe SRS system may result in serious personal injury.
WARNING:
o Extreme Hazard! Do not use a rearward facing restraint on a seat protected by an airbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifica-tions to the body structure, can adverse-ly affect SRS performance and lead topossible injury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Sol-vents or cleaners could adversely affectthe airbag covers and proper deploy-ment of the system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-ger's panel above the glove box, becauseany such object could cause harm if the
YT10355A
Passenger's Airbag
B240B05L-D
WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be re- leased throughout the vehicle. These con-ditions are normal and are not hazard-ous. However, the fine dust generatedduring airbag deployment may cause skinirritation. Be sure to wash your handsand face thoroughly with lukewarm wa-ter and a mild soap after an accident inwhich the airbags were deployed.
o The SRS can function only when the ignition key is in the "ON" position. If theSRS SRI does not come on, or continu-ously remains on, after flashing for about6 seconds when the ignition key is turnedto the "ON" position, or after the engineis started, or comes on whilst driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer. o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heedthis warning will cause the SRS SRI toilluminate.

CONTROLS AND EQUIPMENT
1- 30
B250A01HP-EAT INSTRUMENTS AND CONTROLS
1. Passenger's Airbag (Not all models)
2. Headlight Leveling Switch
3. Cruise Control Main Switch (Not all models)
4. Hazard Warning Switch
5. Panel Brightness Control Knob (Rheostat Switch)
6. Rear Fog Light Switch
7. Windscreen Wiper/Washer Switch 8. Horn and Driver's Airbag
9. Ignition Switch
10. Multi-Function Light Switch
/Front Fog Light Switch
11. Glove Box
12. Heating/Air Conditioning Control Panel
13. Seat Warmer Switch (Not all models)
14. Transfer Shift Knob CAUTION:When installing the container of liquid air
freshener inside a vehicle, do not place it near the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (Instrument cluster, instrument panelpad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them withwater immediately.
B250A01HP-E
21
15. Power Outlet
16. Shift Lever
17. Rear Window Wiper/Washer Switch(Not all models)
18. Ashtray
19. Remote Fuel-Filler Lid Release Lever
20. Steering Wheel Tilt Lever
21. Cruise Control Switch (Not all models)
22. Bonnet Release Lever
11 910
13 45
6 78
12 13 14 16 17 18 19 2022
2
15