brakes Hyundai Terracan 2003 Owner's Manual

FEATURES OF YOUR HYUNDAI
1- 38
B260P02Y-GAT
ABS Service Reminder Indicator Light (If installed)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on and then go off in a few seconds. If the ABS SRI remains on, comes on while driving, or does not come on when the key is turned to the "ON" position, this indicates that there may be a prob- lem with the ABS. If this occurs, have your vehicle checked by your Hyundai dealer as soon as possible. The normal braking system will still be operational, but with- out the assistance of the anti-lock brake system. WARNING: If both ABS SRI and Parking Brake/Brake fluid level warning lights remain "ON" or come on while driving, there may be a prob-
lem with E.B.D. (Electronic Brake Force Dis- tribution). If this occurs, avoid sudden stops and have your vehicle checked by your Hyundai dealer as soon as possible. B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when- ever the headlights are switched to the high beam or flash position.
B260D01A-AAT Turn Signal Indicator Lights
The blinking green arrows on the instrument panel show the direction indicated by the turn signals. If the arrow comes on but does not blink, blinks more rapidly than normal, or does not illuminate at all, a malfunction in the turn signal system is indicated. Your dealer should be con- sulted for repairs. B260G01A-AAT
Low Oil Pressure Warning Light
CAUTION: If the oil pressure warning light stays on while the engine is running, serious engine damage may result. The oil pressure warning light comes on whenever there is insufficient oil pressure. In normal operation, it should come on when the ignition switch is turned on, then go out when the engine is started. If the oil pressure warning light stays on while the engine is running, there is a serious malfunction. If this happens, stop the car as soon as it is safe to do so, turn off the engine and check the oil level. If the oil level is low, fill engine oil to the proper level and start the engine again. If the light stays on with the engine running, turn the engine off immediately. In any in- stance where the oil light stays on when the engine is running, the engine should be checked by an authorized Hyundai dealer before the car is driven again.B260C01A-AAT O/D OFF Indicator
(If Installed)
When the overdrive switch is turned on, the overdrive off indicator will go out. This amber indicator will be illuminated when the overdrive switch is turned off.
B260H02A-GAT Parking Brake/Low Brake Fluid Level Warning Light
WARNING: If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon as possible. Driving your car with a problem in either the brake electrical system or brake hydraulic system is dangerous, and could result in a serious injury or death. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake is ap- plied and the ignition switch is turned to "ON" or "START". After the engine is started, the light should go out when the parking brake is re- leased. If the parking brake is not applied, the warning light should come on when the ignition switch is turned to "ON" or "START", then go out when the engine starts. If the light comes on at any other time, you should slow the vehicle and bring it to a complete stop in a safe location off the road- way.

FEATURES OF YOUR HYUNDAI 1- 39
B260M01A-AATLow Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you should add fuel as soon as possible. Driving with the fuel level warning light on or with the fuel level below "E" can cause the engine to misfire and damage the catalytic con- verter. B260K01B-GAT Tail gate Open Warning Light
This light remains on unless the tail gate is completely closed.
B260E01HP-GAT
Seat Belt Warning Light (If Installed)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the "OFF" position to "ON" or "START".
B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a door is not completely closed.
B260A01B-GAT Front Fog Indicator Light
Front fog indicator light comes on whenever the fog light switch is on.
B260J01S-GAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunction in the electrical charging system. If the light comes on while you are driving, stop, turn off the engine and check under the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt. And then, have the system checked by your Hyundai dealer. CAUTION: If the drive belt (generator belt) is loosen, broken, or mission while the vehicle is driv- ing, there may be a serious malfunction, en- gine could overheat because this belt also drives the water pump.
B260Q01HP-DAT Cruise Indicator Light (Gasoline Engine only) (If installed)
The cruise indicator light in the instrument cluster is illuminated only when the vehicle cruising speed has been set using the control switch on the steering wheel. The indicator light does not illuminate when the main cruise control switch is activated. Information on the use of cruise control may be found on page 1-64.
The brake fluid level warning light indicates thatthe brake fluid level in the brake master cylinder is low and hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications should be added. After adding fluid, if no other trouble is found, the car should be immediately and carefully driven to a Hyundai dealer for inspection. If further trouble is experienced, the vehicle should not be driven at all but taken to a dealer by a professional towing service or some other safe method. Your Hyundai is equipped with dual-diagonal braking systems. This means you still have brak- ing on two wheels even if one of the dual systems should fail. With only one of the dual systems working, more than normal pedal travel and greater pedal pressure are required to stop the car. Also, the car will not stop in as short a distance with only half of the brake system work- ing. If the brakes fail while you are driving, shift to a lower gear for additional engine braking and stop the car as soon as it is safe to do so.

FEATURES OF YOUR HYUNDAI 1- 41
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turn the ignition key once more to the "LOCK" position during 10 seconds, and then to the "ON" position, in order to preheat again.
After starting the engine, do not drive the vehicle until the vacuum level is above 275 mmHg below atmosphere and warning light has turned off. If further trouble is experienced, the vehicle should not be driven at all but taken to a dealer by a professional towing service. B265C02HP-GAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position. The engine can be started after the preheat indication light goes off. The illuminating time varies with the water temperature.
Water temperature (°C)
Below -30 -20 -156080 Illuminating time
(2.5 TCI) (sec)
22.586
0.5 0
B265A01B-GAT Fuel Filter Warning Light(Diesel)
This light illuminates when the ignition switch is set to the "ON" position and goes off after the engine has started. If it lights up while the engine is running, it indicates that water has accumulated inside the fuel filter. If this hap- pens, remove the water from the fuel filter. (Refer to "Do-lt-Yourself Maintenance") B265B01HP-GAT Brake Vacuum Warning Light(Diesel)
WARNING: If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon as possible. Driving your car with a problem in either the brake electrical system or brake hydraulic system is dangerous, and could result in serious injury or death. The brake vacuum warning light should come on when the vacuum level in brake booster descends to about 275 mmHg or below. The brake system is designed to stop the vehicle with reserve assist if brake pedal is held down. This reserve is greatly reduced each time you release the brake. Without vacuum assist your vehicle can still be stopped by pushing much harder on brake pedal, however the stopping distance may be much longer. If the light comes on at any other time, you should slow the vehicle and bring it to a complete stop in a safe location off the roadway.Water temperature
(°C)
Below -30
-25 -20-15-10-50
20 Illuminating time
(2.9 TCI) (sec)
26201510
5.53.5 20

FEATURES OF YOUR HYUNDAI 1- 61
WARNING: Fuel vapors are dangerous. Before refueling, always stop the engine and never allow sparks or open flames near the filler area. If you need to replace the filler cap, use a genuine Hyundai replacement part. If you open the fuel filler cap during high ambient temperatures, a slight "pressure sound" may be heard. This is normal and not a cause for concern. Whenever you open the fuel filler cap, turn it slowly.
B550A01A-AAT HIGH-MOUNTED REAR STOP LIGHT (If Installed)
In addition to the lower-mounted rear stoplights on either side of the car, the high mounted rear stoplight in the center of the rear window also lights when the brakes are applied.
B550A01HP
B560A01HP-GAT REMOTE FUEL-FILLER LID RELEASE
The fuel-filler lid may be opened from inside the vehicle by pulling up on the fuel-filler lid release lever located below the right of the driver's side crash pad. NOTE: If the fuel-filler lid will not open because ice has formed around it, tap lightly or push on the lid to break the ice and release the lid. Do not pry on the lid. If necessary, spray around the lid with an approved de-icer fluid (do not use radiator anti-freeze) or move the vehicle to a warm place and allow the ice to melt.
B560A01HP
B560A02HP

FEATURES OF YOUR HYUNDAI
1- 66
B670B01A-AAT Fan Speed Control (Blower Control)
B670B01HP
This is used to turn the blower fan on and off and to select the fan speed.
B670A01HP-GAT HEATING AND VENTILATION
B670A01HP
2
3
1
4
There are four controls for the heating and cool- ing system. They are:
1. Fan speed control. This is used to turn the fan on and select the fan speed.
2. Air intake control.
This allows you to select fresh outside air or recirculation inside air.
3. Temperature control. This is used to turn the heating system on and off and to select the degree of heating de- sired.
4. Air flow control. This is used to direct the flow of air. Air can be directed to the floor, dashboard outlets, or windshield. Five symbols are used to represent Face, Bi-Level, Floor, Floor- Defrost and Defrost air positions.o During cruise-control driving with a
manual transmission vehicle, do not shift into neutral without depressing the clutch pedal or the engine will be overrevved. If this happens, depress the clutch pedal or release the main switch.
o During normal cruise control operation,
when the "SET" button is activated or reactivated after applying the brakes, the cruise control will energize after approxi- mately 3 seconds. This delay is normal.
B670C01HP
The blower fan speed, and therefore the volume of air delivered from the system, may be con- trolled manually by setting the blower control between the "1" and "4" position.
B670C01Y-AAT Air Intake Control This is used to select fresh outside air or recircu- lating inside air.
Fresh Recirculation
With the " " mode selected, air enters the vehicle from outside and is heated or cooled according to the other functions selected. With the " " mode selected, air from within the passenger compartment is drawn through the heating system and heated or cooled according to the other functions selected.

DRIVING YOUR HYUNDAI 2- 5
C070B01A-AAT Using the Clutch The clutch should be pressed all the way to the floor before shifting, then released slowly. The clutch pedal should always be used after fully returning to the original position. Do not rest your foot on the clutch pedal while driving. This can cause unnecessary wear. Do not partially en- gage the clutch to hold the car on an incline. This causes unnecessary wear. Use the parking brake to hold the car on an incline. Do not operate the clutch pedal rapidly and repeatedly. shift lever in N(Neutral) position and re-lease the clutch. Press the clutch pedal back down, and then shift into 1st or R(Reverse) gear position.
o Do not use the shift lever as a handrest
during driving, as this can result in prema- ture wear of the transmission shift forks.
CAUTION: When downshifting from fifth gear to fourth gear, caution should be taken not to inadvert- ently press the gear shift lever sideways in such a manner that second gear is engaged. Such a drastic downshift may cause the en- gine speed to increase to the point that the tachometer will enter the red-zone. Such over- revving of the engine may possibly cause engine damage. C070D02O-AAT Good Driving Practices
o Never take the car out of gear and coast down
a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them
to overheat and malfunction. Instead, when you are driving down a long hill, slow down and shift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-revving the engine, which can cause damage.
o Slow down when you encounter cross winds.
This gives you much better control of your car.
o Be sure the car is completely stopped before you attempt to shift into reverse. The trans- mission can be damaged if you do not. To shift into reverse, depress the clutch, move the shift lever to neutral, wait three seconds, then shift to the reverse position.
o Exercise extreme caution when driving on a slippery surface. Be especially careful when braking, accelerating or shifting gears. On a slippery surface, an abrupt change in vehicle speed can cause the drive wheels to lose traction and the vehicle to go out of control.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move- ments, such as sharp lane changes orfast, sharp turns. C070E03A-GAT RECOMMENDED SHIFT POINTS
1-2 2-3 3-4 4-5
Shift
from-to Recommended
20 km/h (15 mph) 40 km/h (25 mph) 55 km/h (35 mph)75 km/h (75 mph)
The shift points as shown above are recom- mended for optimum fuel economy and perfor- mance.
o Always wear your seat belts.
o The risk of rollover is greatly increased if
you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more
wheels drop off the roadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slow down before pulling back into the travel lanes.
o In a collision crash, an unbelted person is significantly more likely to die than a per- son wearing a seatbelt.
o Never exceed posted speed limits.

DRIVING YOUR HYUNDAI 2- 7
C090H01HP-DAT CAUTION:
o P (Park): Use this range to park the vehicle. This range is also used when engine is started and warmed up.
o N (Neutral): The engine can be started in this range, but the use of "P" range is recommended for safer start up. NOTE:
o For smooth operation, depress the brake
pedal when shifting from NEUTRAL orPARK to a forward or reverse gear.
o The ignition key must be in the "ON" position and the brake pedal fully de- pressed in order to move the shift lever from the "P" (Park)position to any of the other positions.
o It is always possible to shift from "R", "N",
"D", "2", "L" positions to "P" position. However, the vehicle must be fully stopped to avoid transmission damage.
C090I01HP-GAT CAUTION:
o Shift into "R" and "P" position only when the vehicle has completely stopped.
o Do not accelerate the engine in the re-
verse or any of the forward positions withthe brakes applied. o Always apply the footbrake when shifting
from "P" or "N" to "R", "D", "2" or "L"position.
o Do not use the P(Park) position in place of the parking brake. Always set the parking brake, shift the transmission into P(Park) and turn off the ignition when you leave the vehicle, even momentarily. Never leave the vehicle unattended while the engine is running.
o Check the automatic transmission fluid
level regularly, and add fluid as neces- sary.
When the overdrive switch is turned on, thetransmission will automatically upshift to the sec- ond, third and overdrive gears. When the over- drive switch is turned off, the transmission will not upshift to the overdrive gear at all.
C090J01HP-DAT OVERDRIVE SWITCH (If installed)
C090J01HP
C090N02O-AAT Good Driving Practices
o Never move the gear selector lever from "P"
or "N" to any other position with the acceler- ator pedal depressed.
o Never move the gear selector lever into "P" when the vehicle is in motion.
o Be sure the car is completely stopped before you attempt to shift into "R".
o Never take the car out of gear and coast down a hill. This may be extremely hazardous. Always leave the car in gear when moving.
For normal driving, the selector lever should beleft in the "D" position and the overdrive switch turned on. If you need to accelerate rapidly, press the accel- erator pedal all the way to the floor. The transmis- sion will automatically shift to a lower gear, depending on the speed. NOTE: Turn the overdrive switch on for good fuel economy and smooth driving. If engine brak- ing is needed in the "D" range or if repeated upshifting and downshifting between the 3rd and 4th gear is needed when climbing a gentle slope, it is recommended that the over- drive switch be turned off. Turn the overdrive switch back on immediately afterward.

DRIVING YOUR HYUNDAI
2- 8
o Do not "ride" the brakes. This can cause them
to overheat and malfunction. Instead, when you are driving down a long hill, slow down and shift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear.
Otherwise, the lower gear may not be en- gaged.
o Always use the parking brake. Do not depend on placing the transmission in "P" to keep the car from moving.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful when braking, accelerating or shifting gears. On a slippery surface, an abrupt change in vehicle speed can cause the drive wheels to lose traction and the vehicle to go out of control.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move- ments, such as sharp lane changes orfast, sharp turns.
o Always wear your seat belts.
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more
wheels drop off the roadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slow down before pulling back into the travel lanes. C120A02A-AAT ANTI-LOCK BRAKE SYSTEM (If installed) The Anti-Lock Brake System (ABS) is designed to prevent wheel lock-up during sudden braking or on hazardous road surfaces. The ABS control module monitors the wheel speed and controls the pressure applied to each brake. Thus, in emergency situations or on slick roads, ABS will increase vehicle control during braking. NOTE: During ABS operation, a slight pulsation may be felt in the brake pedal when the brakes are applied. Also, a noise may be heard in the engine compartment while braking. These conditions are normal and indicate that the anti-lock brake system is functioning prop- erly.
D090A01P-GAT FOUR-WHEEL DRIVE (4WD) You can send your engine power to all front and rear wheels for maximum power. 4WD is useful when you drive in snow, mud, ice, mountainous or sandy areas where good traction is required, or when your wheels lose traction using two- wheel drive.
WARNING:ABS will not prevent accidents due to im- proper or dangerous driving maneuvers. Even though vehicle control is improved during emergency braking, always maintain a safe distance between you and objects ahead. Vehicle speeds should always be reduced during extreme road conditions. The braking distance for cars equipped with an anti-lock braking system may be longer than for those without it in the following road conditions. During these conditions the ve- hicle should be driven at reduced speeds.
o Rough, gravel or snow-covered roads.
o With tire chains installed.
o Roads where the road surface is pitted or
has different surface height.
The safety features of an ABS equipped ve-hicle should not be tested by high speed driving or cornering. This could endanger the safety of yourself or others.
o In a collision crash, an unbelted person is
significantly more likely to die than a per-son wearing a seatbelt.
o Never exceed posted speed limits.

DRIVING YOUR HYUNDAI 2- 11
LOW


AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu-tral)" position (Automatic Transmission).
3. Turn the transfer shift knob to "AUTO" mode. Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds. Because of your vehicle’s high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure better vehicle control.
(3) Check the brake condition after driving in wet or muddy conditions. Press the brakeseveral times as you move slowly until you feel normal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes, etc.)
(5) The stopping distance of the full-time 4WD vehicle differs very little from that of the 2WD vehicle.
When driving on a snow-covered road or a slippery, muddy surface, make sure thatyou keep a sufficient distance between your vehicle and the one ahead of you.
(6) Since the driving torque is always applied to
the 4 wheels, the performance of the full- time 4WD vehicle is greatly affected by the condition of the tires. Be sure to equip it with all four tires of the same size and type. o When replacement of any of the tires or
disc wheels is necessary, replace all ofthem.
o Rotate the tires and check the tire pres- sure at regular intervals.
(7) The full-time 4WD vehicle cannot be towed by an ordinary tow truck. Makesure that the vehicle is towed with its four wheels raised off the ground.
o If the vehicle is towed with its only two wheels raised off the ground, the 4WDsystem could be damaged.
o In unavoidable case, if the vehicle is being towed with all four wheels on theground, it should be towed only forward direction with rope.
o While towing, check the following items. 1. The ignition switch is in "ACC" or"ON".
2. Place the shift lever in neutral (For Automatic Transmission, "N" posi-tion).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD ve- hicle, limit towing to 15km/h (10 mph) and not for more than 1.5km (1 mile) at ANY TIME.
(8) For speedometer test or inspection/mainte- nance (I/M) program of full-time 4WD ve- hicle, use a four-wheel chassis dynamom- eter.
CAUTION:Never engage the parking brake while per- forming these tests.
o In rare cases when it's unavoidable that a 4WD vehicle is to be inspected for speed- ometer test on 2WD roll tester, strictly follow the procedures next.
1. Check the tire pressures recommended for your vehicle.
2. Place the rear wheels on the roll tester
for speedometer test as shown in theillustration.
3. Release the parking brake.
4. Place the front wheels on the temporary free roller as shown in the illustration.
HHP241
Roll tester (Speedometor) Temporary free roller

DRIVING YOUR HYUNDAI
2- 12 C130A01HP-GAT GOOD BRAKING PRACTICES WARNING: Nothing should be carried on top of the cargo area cover behind the rear seat. If there were an accident or a sudden stop, such objects could move forward and cause damage to the vehicle or injure the occupants.
o After being parked, check to be sure the
parking brake is not engaged and that the parking brake indicator light is out before driving away.
o Driving through water may get the brakes
wet. They can also get wet when the car is washed. Wet brakes can be dangerous! Your car will not stop as quickly if the brakes are wet. Wet brakes cause the car to pull to one side. To dry the brakes, apply the brakes lightly until the braking action returns to nor- mal, taking care to keep the car under control at all times. If the braking action does not return to normal, stop as soon as it is safe to do so and call your Hyundai dealer for assis- tance.
o Don’t coast down hills with the car out of gear.
This is extremely hazardous. Keep the car in gear at all times, use the brakes to slow down, then shift to a lower gear so that engine braking will help you maintain a safe speed.
D190A01O-GAT LIMITED-SLIP DIFFERENTIAL (If installed) A limited-slip differential, if equipped, is for the rear wheel differential only. The features of this limited-slip differential are described below: Just as with a conventional differential, the wheel on one side is allowed to turn at a different speed from the wheel on the other side when the vehicle is cornering. The difference between the limited- slip differential and a conventional differential is that if the wheel on one side of the vehicle loses traction, a greater amount of torque is applied to the rear wheel on the other side to improve traction.
WARNING:Keep away from the front of the vehicle while inspecting. This is very dangerous as the vehicle can jump forward and cause serious injury or death.
(9) When using tire chains, always attach them
to the rear wheels.
(10) I f the front or rear wheels get stuck in the
mud, do not spin them recklessly. The 4WD system could be damaged.
CAUTION:
o While the full-time 4WD vehicle is being raised on a jack, never start the engine orcause the tires to rotate. There is the danger that rotating tires touching the ground could cause the ve- hicle to go off the jack and to jump for- ward.
o If one of the front or rear wheels begins to
spin in mud, snow, etc., the vehicle can sometimes be driven out by depressing the accelerator pedal further; however, avoid running the engine continuously at high rpm because doing so could damage the 4WD system. WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move-
ments, such as sharp lane charges or fast,sharp turns.
o The risk of rollover is greatly increased if you lose control of your vehicle at high- way speeds.
o In a collision crash, an unbelted person is
significantly more likely to die than a per- son wear a seatbelt.
o Loss of control often occurs if two or more wheels drop off the roadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slow down before pulling back into the travel lanes.