ECU Hyundai Terracan 2004 Owner's Guide

WHAT TO DO IN AN EMERGENCY 3-9
Lower the car to the ground by moving the jack handle up and down. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seated completely over the nut. Do not stand on the wrench handle or use an extension pipe over the wrench handle. Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness. After changing wheels, have a technician tighten the wheel nuts to their proper torque as soon as possible. Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 900-1,100 kg.cm (65-80 lb.ft)
D060I01HP-GAT 9. Lower Vehicle and Tighten Nuts
D060I01HP
D060J01A-AAT AFTER CHANGING WHEELS If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tire pressure. If the cap is not replaced, air may leak from the tire. If you lose a valve cap, buy another and install it as soon as possible. After you have changed wheels, always secure the flat tire in its place and return the jack, jack handle, and tools to their proper storage loca- tions.D060J01HP
D080A02A-GAT IF YOUR CAR MUST BE TOWED
o OK for 4WD
o OK for Automatic or Manual
Transmission Equipped Vehicle D080A01HP
CAUTION:Your car can be damaged if towed incor- rectly! If your car has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your car is not damaged in towing. Also, professionals are gen- erally aware of local laws governing towing. In any case, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety chain system is used and that all local laws are ob- served.

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN- TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation andreplace if necessary. Drive belts should bechecked periodically for proper tension andadjusted as necessary.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. Fuel filters should be installed bytrained technicians. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trainedtechnician replace any damaged or leaking partsimmediately. WARNING (Diesel only): Never work on injection system with engine
running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subjectedto high pressure even after the engine hasbeen switched off. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts with the body. People using pace-makers should not move closer than 30cmto the ECU or wiring harness within theengine room with the engine running, sincethe high currents in the Common Rail sys-tem produce considerable magnetic fields.
F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, andexcessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.

DO-IT-YOURSELF MAINTENANCE 6-9
coolant container, add the appropriate quan- tity of coolant to the radiator.
G050D03HP
G050D01HP
G050D02HP
NOTE: Gasoline Engine Only Before adding the coolant to the radiator, unscrew the flange bolt for fitting water outlet to escape the excess pressure. And if the coolant overflows from the hole while adding the coolant, screw the bolt and con- tinue to add the coolant. 4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. Thisrelieves any pressure remaining in the cool- ing system. And remove the radiator cap by pushing down and turning counterclockwise. Now fill the radiator with clean demineral-ized or distilled water. Continue to add clean demineralized or distilled water in small quan- tities until the fluid level stays up in the radiator neck.
5. Start the engine, top off the radiator with water and then add coolant to the reservoir until the level is between "LOW" and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING:The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.
Gasoline Engine only
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool- ant should be between the "LOW" and "FULL" lines on the reservoir when the engine is cool. If the level is below the "LOW" mark, add engine coolant to bring it up between "LOW" and "FULL". If the level is low, inspect for coolant leaks and recheck the fluid level fre- quently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.
G050D01HP-GAT To Change the Engine CoolantThe engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5. CAUTION: Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allowall the engine coolant to drain from the cooling system, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car. Then, followingthe manufacturer’s directions on the engine

DO-IT-YOURSELF MAINTENANCE
6-12 G110D02HP-GAT To Check the Transmission Fluid Level
G110D03HP-1
G110C03HP-GAT
Transmission Fluid Capacity The fluid capacity of the automatic transmission
is;
Gasoline - 10.5 liters (11.09 U.S. quarts) Diesel (2.9 CRDi) - 11.8 liters (12.47 U.S. quarts)
Diesel (2.5 TCI) - 8.2 liters (8.66 U.S. quarts)
WARNING:The transmission fluid level should be
checked when the engine is at normal oper-ating temperature. This means that the en- gine, radiator, exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.
G110A02HP-AAT
CHECKING THE TRANSMISSION FLUID (AUTOMATIC) Transmission fluid in the automatic transmis- sion should be checked at those intervals speci- fied in the vehicle maintenance schedule in Section 5. NOTE: Automatic transmission fluid is basically a red color. As driving distance increases, the fluid color turns darkish red gradually. It is normal condition and you should not judge the need to replace based up on the chang- ing color. You must replace the automatic transmis-sion fluid in accordance with intervals speci- fied in the vehicle maintenance schedule in section 5.
G110B02HP-GAT Recommended FluidYour Hyundai automatic transmission is spe- cially designed to operate with MOBIL DEXRON- II. Damage caused by a nonspecified
fluid is not covered by your new vehicle limitedwarranty.
3. Replace the plug and washer, screw it in
with your fingers and then tighten securely with the wrench.
G100B01HP-GAT To Check the Manual Transmission Fluid Level
G100B01HP
WARNING: It is always better to check the transmissionoil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts. Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclock- wise and remove it with your fingers.
2. Use your finger to feel inside the hole. The oil level should be at its bottom edge. If it isnot, check for leaks before adding oil. To refill the transmission or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.

DO-IT-YOURSELF MAINTENANCE 6-13
G110D03Y
Fluid level should be within "HOT" range
WARNING: The cooling fan is controlled by engine cool-ant temperature and may sometimes oper- ate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the en- gine coolant temperature decreases, the fan will automatically shut off. This is a normal condition. WARNING (Diesel only): Never work on injection system with enginerunning or within 30 seconds after shutting off engine. High pressure pump, rail, injec- tors and high pressure pipes are subjected to high pressure even after the engine has been switched off. The fuel jet produced by fuel leaks may cause serious injury, if it contacts with the body. People using pace- makers should not move closer than 30cm to the ECU or wiring harness within the
Park the car on level ground with the parking brake engaged. When the transmission fluid level is checked, the transmission fluid should be at normal operating temperature and the engine idling.
While the engine is idling, apply the brakes and move the gear selector lever from "P" to each of its other positions — "R", "N", "D", "2", "L" — and then return to "N" or "P". With the engine still idling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving parts.
2. Remove the transmission dipstick, wipe it clean, reinsert the dipstick as far as it will go,then remove it again. Now check the fluid level on the dipstick. It should be in the "HOT" range on the dipstick.
3. If the transmission fluid level is low, use a funnel to add transmission fluid through thedipstick tube until the level reaches the "HOT" range. Do not overfill.
G110D01HP-D
Gasoline
Diesel (2.9 CRDi)
Diesel (2.5 TCI)
G110D02HP

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-62
Hood Release ................................................................................... 1-63
Horn .................................................................................................. 1-64
I Ignition Switch ..................................................................................... 2-2
Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-35 ~ 1-38
Instrument Panel Light Control (Rheostat) .......................................1-52
Instruments and Controls ................ ..................................................1-34
Intermittent Wiper .............................................................................. 1-50
J Jump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-11
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ................ ..................................................6-23
Limited-Slip Differential ..................................................................... 2-13Luggage Compartment
Cargo Security Screen .................................................................. 1-61
Light ............................................................................................... 1-60
Net ................................................................................................. 1-60
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors
Day-night inside rearview ................................................... 1-58 ~ 1-59
Outside rear view .......................................................................... 1-56
Multimeter ............................................................................... 1-45 ~ 1-47
Altimeter ........................................................................................ 1-46
Azimuth compass .......................................................................... 1-45
Barometer ...................................................................................... 1-47
Digital Clock .................................................................................. 1-47
Relative altimeter ........................................................................... 1-46
O Odometer .......................................................................................... 1-44
P Parking Brake ................................................................................... 1-59
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

CONTROLS AND EQUIPMENT1- 3
The key number should be recorded and kept in
a safe place in case the need to order further keys arises. New keys are available from anyHyundai dealer by quoting the relevant key num-ber.
In the interest of security, the metal tag attached
to the keys which bears the key number shouldbe removed from the key ring after you receive
your new vehicle. In addition, key numbers can-
not be provided by Hyundai for security reasons.
If you need additional keys or if you should lose
your keys, your authorized Hyundai dealer canmake new keys if you can supply the key num-ber and ID key.
For greater convenience, your Hyundai has two
types of keys as shown in the illustration.
1) ID key This key must be used first in order toregister the unique code in the ICM - this willhave been carried out prior to you receivingyour new vehicle. This ID code will thenhave been recorded onto the master keys.Both sides of the key have a Hyundai logo.
2) Master key This key is for general use. It will open alllocks on your vehicle. One side of the key has the Hyundai logo and the other side has the "M" symbol. If your vehicle is equipped with Theft-alarm system, the master keys with the function oftransmitter will be provided. (Type B)
CAUTION:
Don't lose your ID key. Always keep your IDkey in a place where you remember. If youdon't have ID key, consult your authorizedHyundai dealer.
(3) If you need additional keys or if you should lose your keys, your authorized Hyundai dealer can make new keys if you can supplythe key number and ID key.
NOTE:
If you make your own duplicate key, you willnot be able to cancel the system or start theengine. B880C01A-GAT Key Numbers The vehicle key number is recorded upon a metal tag attached to the keys when the vehicleis first delivered to you.
B880C01HP
B880C02HP

CONTROLS AND EQUIPMENT1- 5
B030C01Y-EAT ILLUMINATED IGNITION SWITCH (Not all models)
B030C01E
Whenever a door is opened, the ignition switch
will be illuminated for your convenience, provid- ed the ignition switch is not in the "ON" position.The light will go off approximately 10 secondsafter closing the door or when the ignition switchis turned on.
o The door can be locked or unlocked with a key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key toward the rear.
B040A01A-EAT DOOR LOCKS WARNING:
o Before you drive away, be sure that all the doors are securely closed. It is also recommended that the child-protectorrear door locks are in the 'lock' positionso that children cannot open the reardoors from inside the vehicle acciden-tally.
o Before opening the door, always look for and avoid oncoming traffic. B040B01A-AAT Locking, Unlocking Front Doors With
a Key
B040B01HP.DAG
UNLOCK
LOCK
Hyundai dealer by quoting the relevant key number.
In the interest of security, the metal tag at-
tached to the keys which bears the key numbershould be removed from the key ring after youreceive your new vehicle. In addition, key num-bers cannot be provided by Hyundai for secu-rity reasons.
If you need additional keys or if you should lose
your keys, your authorized Hyundai dealer canmake new keys.

CONTROLS AND EQUIPMENT
1- 10
ZB060A8-E Front Seat Fore/Aft Adjustment
B080B01HP-D
Front seat fore/aft adjustment is facilitated by turning the lever located on the front centre ofthe seat base and sliding the seat forwards orbackwards as required. When the seat is at the desired position, re- lease the lever and ensure that the lockingmechanism is engaged by rocking the seat toand fro. WARNING:
o Seat adjustment should not be made whilst the vehicle is in motion since loss of control of the vehicle may occur.
o To ensure the seat is locked securely, attempt to move the seat forward or rear-ward without using the lock release le-ver.
SB070A1-E FRONT SEAT ADJUSTMENT WARNING:
Front seat adjustments must not be under- taken whilst the vehicle is in motion. Loss ofcontrol of the vehicle may result if seat ad-justments are made whilst the vehicle is inmotion.
B060A02HP.DAG
revert to normal operation, press the window lock switch a second time.
NOTE:The power windows can be operated for 30seconds after the ignition key is turned to the"ACC" or "LOCK" positions, or removed fromthe ignition switch.If the front doors are opened during this 30second period, the power windows can nolonger be operated without the ignition keyturned to the "ON" position. (2) Never try to operate the main switch on
the driver's door and the individual doorwindow switch in opposing directionsat the same time. If this is done, thewindow will stop and cannot be openedor closed.
(3) Do not leave children alone in the car. Always remove the ignition key for theirsafety.
WARNING:
(1) Be careful that someone's head, hands and body are not trapped by a closingwindow.

CONTROLS AND EQUIPMENT1- 15
o When you return the seatback to its uprightposition, always be sure it is locked into position by pulling and pushing on the top ofseatback.
WARNING:
o The purpose of the fold-down rear seat back and the fold-up rear seat cushion isto allow you to carry more objects thancould be accommodated. Never allowpassengers to sit on the cargo area whilstthe car is moving. This is not a properseating position and no seat belts areavailable for use when the seat back isfolded down. This could result in serious injury or death in case of an accident or a suddenstop. Objects should not extend higherthan the top of the front seatbacks.This could allow cargo to slide forwardand cause injury or damage during sud-den stops.
o When you return the rear seatback to its upright position after being folded down,be careful not to damage the seatbeltwebbing or buckle. In addition, do notallow the seatbelt webbing or buckle toget caught or pinched in the rear seat.
o Do not allow passengers to fold down and up the seatback and seat cushionwhilst the car is moving.
3. Pull the seat cushion release lever(2) up-ward, then fold up the seat cushion.
B090B02HP
(2)
B090B03HP
(3)
4. To secure the seat, hook the securing strap(3) under the seat cushion to the head- rest stay of front driver and passenger seat.
5. To return the seatback and seat cushion to its normal position, reverse the above pro-cedure.
B090B01HP-EAT Folding Rear Seatback and Seat Cush-
ion For greater convenience, the entire seatback
and seat cushion may be folded down and up.
1. Lower the headrest completely whilst press- ing the lock knob.
2. To fold down the seatback , first push and hold the seatback folding lever(1) inward, then push down the seatback.
HHP228-1(1)