ignition Hyundai Terracan 2004 Workshop Manual

CONTROLS AND EQUIPMENT
1- 14
B100A01HP-EAT SEAT WARMER (Not all models) The seat warmer is provided to warm the front
seats during cold weather. With the ignition key in the "ON" position, push either of the switchesto warm the driver's seat or the passenger'sseat.
During mild weather or under conditions where
the operation of the seat warmer is not needed,keep the switches in the "OFF" position.
o The seat warmer will not operate if ambient temperature is higher than 98.6 ± 37.4°F (37 ± 3°C).
o If the seat warmer doesn't work when ambi- ent temperature is lower than 82.4 ± 37.4°F(28 ± 3.5°C), it must be checked by autho-rized dealer.
B100A01HP.EAGHHP231-2
B090A01HP-EAT REAR SEAT Adjustable Headrests Headrests are designed to help reduce the risk of neck injuries. To raise the headrest, pull it up. To lower it, push it down while pressing the lock knob. WARNING:
o For maximum effectiveness in case of an accident, the headrest should be adjusted so the top of the headrest is at the sameheight as the top of the occupant's ears.
The use of a cushion that holds the bodyaway from the seatback is not recom-mended.
o Do not operate vehicle with the head- rests removed as severe injury to anoccupant may occur in the event of anaccident. Headrests may provide protec-tion against severe neck injuries whenproperly adjusted. B090C01HP-GAT Adjusting Seatback Angle To recline the seatback, push the seatback folding lever toward the headrest, and release itafter the desired seatback angle is achieved. When you recline the seatback to desired posi- tion, always be sure it has locked into position.
Seatback folding lever
B090A01HP-1
Lock
Knob

CONTROLS AND EQUIPMENT
1- 26 tion key is turned to "ON" or if it remains illuminated after blinking for approxi-mately 6 seconds, or if it illuminates whilstthe vehicle is being driven, please havean authorized Hyundai dealer inspect thepre-tensioner seat belts and SRS airbagsystem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre-tensioner seat belts must be replaced.All seat belts, of any type, should alwaysbe replaced after they have been wornduring a collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre-tensioner seat belt system in anymanner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, insp-ect, replace, service or repair the pre-tensioner seat belt assemblies may lead to improper operation or inadvertent ac-tivation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
NOTE:
o Both the driver's and front passenger's pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are activated, a loud noise may be heard andfine dust, which may appear to be smoke,may be visible in the passenger compart-ment. These are normal operating condi-tions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should notbe breathed for prolonged periods. Washyour hands and face thoroughly after anaccident in which the pre-tensioner seatbelts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensioner seat belt, the SRS airbag warn-ing light on the instrument panel willblink for approximately 6 seconds afterthe ignition key has been turned to the"ON" position, and then it should turnoff.
o If pre-tensioner seat belt is not working properly, this warning light will illumi-nate even if there is no malfunction of theSRS airbag. If the SRS airbag warninglight does not illuminate when the igni-
AIR
BAG
Your Hyundai is equipped with a Supplemental Restraint (Airbag) System. The indications ofthe system's presence are the letters "SRS AIRBAG" embossed on the airbag pad cover in thesteering wheel and the passenger's side frontpanel pad above the glove box. The Hyundai SRS consists of airbags installed under the pad covers in the centre of thesteering wheel and the passenger's side frontpanel above the glove box. The purpose of theSRS is to provide the vehicle's driver and/or the
B240A01HP
Driver's Airbag
B240A02Y-EAT
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM

CONTROLS AND EQUIPMENT1- 27
B240B02A-EAT SRS Components and Functions
B240B01L-D
The SRS consists of the following components:
- Driver's Airbag Module
- Passenger's Airbag Module
- Knee Bolster
- SRS Service Reminder Indicator (SRI)
- SRS Control Module (SRSCM)
The SRSCM continually monitors all elements
whilst the ignition is "ON" to determine if a frontal or near-frontal impact is severe enoughto require airbag deployment.o Front airbags are not intended to deploy in side-impact, rear-impact or rollover crashes. In addition, airbags will not nor-mally deploy in frontal crashes below thedeployment threshold speed.
o For maximum safety protection in all types of crashes, all occupants includingthe driver should always wear their seatbelts whether or not an airbag is alsoprovided at their seating position to mini-mize the risk of severe injury or death inthe event of a crash. Do not sit or leanunnecessarily close to the airbag whilstthe vehicle is in motion.
o The SRS airbag system must deploy very rapidly to provide protection in a crash. Ifan occupant is out of position because ofnot wearing a seat belt, the airbag mayforcefully contact the occupant causingserious or fatal injuries.
front passenger with additional protection thanthat offered by the seat belt system alone, incase of a frontal impact of sufficient severity.
NOTE: Be sure to read information about the SRS
on the labels provided on the reverse of the sun visor and in the glove box.
WARNING:
o As its name implies, the SRS is designed to work with, and be supplemental to, thedriver's and the passenger's three pointseat belt systems and is not a substitutefor them. Therefore your seat belts mustbe worn at all times whilst the vehicle isin motion. The airbags deploy only incertain frontal impact conditions severeenough to likely cause significant injuryto the vehicle occupants.
o The SRS is designed to deploy the airbags only when an impact is sufficiently se-vere and when the impact angle is lessthan 30° from the forward longitudinalaxis of the vehicle and will not deploy inside, rear or rollover impacts. Addition-ally, the airbags will only deploy once.Thus, seat belts must be worn at alltimes.
o Front airbags are not intended to deploy in light collisions in which protection canbe provided by the seat belt alone.
B240C01HP
Rear impact
Side impact Rollover

CONTROLS AND EQUIPMENT
1- 28
Upon deployment, tear seams molded directly into the pad covers will separate under pres-sure from the expansion of the airbags. Furtheropening of the covers then allows full inflation ofthe airbags. A fully inflated airbag in combination with a properly worn seat belt slows the driver's or thepassenger's forward motion, thus reducing the risk of head or chest injury. After complete inflation, the airbag immediately starts deflating, enabling the driver to maintainforward visibility.
B240B02L-D
The SRS service reminder indicator (SRI) on
the instrument panel will blink for about 6 sec- onds after the ignition key is turned to the "ON"position or after the engine is started, afterwhich the SRI should go out.
The airbag modules are located both in the
centre of the steering wheel and in the frontpassenger's panel above the glove box. Whenthe SRSCM detects a considerable impact tothe front of the vehicle, it will automaticallydeploy the airbags.B240B03L-D
CAUTION: When installing a container of liquid airfreshener inside a vehicle, do not place itnear the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (instrument cluster, instrument panelpad or air ventilator), it may damage theseparts. If the liquid from the air freshenerdoes leak onto these areas, wash them withwater immediately.
B240B01HP.DAG
Passenger's Airbag

CONTROLS AND EQUIPMENT1- 29
B240C01HP-GAT SRS CareThe SRS is virtually maintenance-free and so
there are no parts you can safely service by yourself. The entire SRS system must be in-
spected by an authorized Hyundai dealer 10years after the date that the vehicle was man-ufactured.
Any work on the SRS system, such as remov-
ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-
fied Hyundai technician. Improper handling ofthe SRS system may result in serious personal
injury. WARNING:
o Extreme Hazard! Do not use a rearward facing restraint on a seat protected by anairbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifica-
tions to the body structure, can adverse-ly affect SRS performance and lead topossible injury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Sol-
vents or cleaners could adversely affectthe airbag covers and proper deploy-ment of the system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-
ger's panel above the glove box, becauseany such object could cause harm if the
YT10355A
Passenger's Airbag
B240B05L-D
WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be re- leased throughout the vehicle. These con-ditions are normal and are not hazard-ous. However, the fine dust generatedduring airbag deployment may cause skinirritation. Be sure to wash your handsand face thoroughly with lukewarm wa-ter and a mild soap after an accident inwhich the airbags were deployed.
o The SRS can function only when the ignition key is in the "ON" position. If theSRS SRI does not come on, or continu-ously remains on, after flashing for about6 seconds when the ignition key is turnedto the "ON" position, or after the engineis started, or comes on whilst driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer. o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heedthis warning will cause the SRS SRI toilluminate.

CONTROLS AND EQUIPMENT1- 31
B250A01HP-EAT INSTRUMENTS AND CONTROLS
1. Passenger's Airbag (Not all models)
2. Headlight Leveling Switch
3. Cruise Control Main Switch (Not all models)
4. Hazard Warning Switch
5. Panel Brightness Control Knob (Rheostat Switch)
6. Rear Fog Light Switch
7. Windscreen Wiper/Washer Switch 8. Horn and Driver's Airbag
9. Ignition Switch
10. Multi-Function Light Switch
/Front Fog Light Switch
11. Glove Box
12. Heating/Air Conditioning Control Panel
13. Seat Warmer Switch (Not all models)
14. Transfer Shift Knob CAUTION:When installing the container of liquid air freshener inside a vehicle, do not place itnear the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (Instrument cluster, instrument panelpad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them withwater immediately.
B250A01HP-E
21
15. Power Outlet
16. Shift Lever
17. Rear Window Wiper/Washer Switch(Not all models)
18. Ashtray
19. Remote Fuel-Filler Lid Release Lever
20. Steering Wheel Tilt Lever
21. Cruise Control Switch (Not all models)
22. Bonnet Release Lever
11 910
13 45
6 78
12 13 14 16 17 18 19 2022
2
15

CONTROLS AND EQUIPMENT
1- 40 B260P02Y-EAT
ABS Service Reminder Indicator Light (Not all models)
When the key is turned to the "ON" position, the
Anti-Lock Brake System SRI will come on and then go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be aproblem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. Thenormal braking system will still be operational,but without the assistance of the anti-lock brakesystem.
WARNING:
If both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on whilst driving, there may be a prob-
lem with E.B.D. (Electronic Brake Force Dis-tribution). If this occurs, avoid sudden stopsand have your vehicle checked by yourHyundai dealer as soon as possible. B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when-ever the headlights are switched to the highbeam or flash position.
B260D01A-AAT Turn Signal Indicator Lights
The blinking green arrows on the instrument
panel show the direction indicated by the turn signals. If the arrow comes on but does notblink, blinks more rapidly than normal, or doesnot illuminate at all, a malfunction in the turnsignal system is indicated. Your dealer shouldbe consulted for repairs. B260G01A-EAT
Low Oil Pressure Warning Light
CAUTION:
If the oil pressure warning light stays onwhilst the engine is running, serious enginedamage may result. The oil pressure warninglight comes on whenever there is insufficient oil pressure. In normal operation, it should come on when the ignition switch is turnedon, then go out when the engine is started. If the oil pressure warning light stays onwhilst the engine is running, there is a seri-ous malfunction. If this happens, stop the car as soon as it is safe to do so, turn off the engine and checkthe oil level. If the oil level is low, fill engineoil to the proper level and start the engineagain. If the light stays on with the enginerunning, turn the engine off immediately. Inany instance where the oil light stays onwhen the engine is running, the engineshould be checked by an authorized Hyundaidealer before the car is driven again.B260C01A-EAT
O/D OFF Indicator (Not all models)
When the overdrive switch is turned on, the overdrive off indicator will go out. This amberindicator will be illuminated when the overdriveswitch is turned off.
B260H02A-EAT
Parking Brake/Low Brake Fluid Level Warning Light
WARNING:
If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in a serious injury or death.
Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake isapplied and the ignition switch is turned to "ON"or "START". After the engine is started, the lightshould go out when the parking brake is re-leased.If the parking brake is not applied, the warninglight should come on when the ignition switch isturned to "ON" or "START", then go out whenthe engine starts. If the light comes on at anyother time, you should slow the vehicle andbring it to a complete stop in a safe location offthe roadway.

CONTROLS AND EQUIPMENT1- 41
B260M01A-AATLow Fuel Level Warning Light
The low fuel level warning light comes on when
the fuel tank is approaching empty. When it comes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire and damage the catalyticconverter.
B260K01B-EAT Hatchback Door Open Warning Light
This light remains on unless the tail gate is completely closed and latched.
B260E01HP-GAT
Seat Belt Warning Light
The seat belt warning light blinks for about 6seconds when the ignition key is turned fromthe "OFF" position to "ON" or "START".
B260L01A-GAT Door Ajar Warning Light
The door ajar warning light warns you that a
door is not completely closed.
B260A01B-GAT
Front Fog Indicator Light
Front fog indicator light comes on whenever the fog light switch is on.
B260J01S-EAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhilst the engine is running, there is a malfunc-tion in the electrical charging system. If the lightcomes on whilst you are driving, stop, turn offthe engine and check under the bonnet. First,make certain the generator drive belt is inplace. If it is, check the tension of the belt.And then, have the system checked by yourHyundai dealer. CAUTION: If the drive belt (generator belt) is loose, broken, or missing whilst the vehicle is driv-ing, there may be a serious malfunction,engine could overheat because this belt alsodrives the water pump.
B260Q01HP-EAT Cruise Indicator Light (Not all models)
The cruise indicator light in the instrument clus-
ter is illuminated only when the vehicle cruising speed has been set using the control switch onthe steering wheel.
The indicator light does not illuminate when the
main cruise control switch is activated. Information on the use of cruise control may be
found on page 1-66.
The brake fluid level warning light indicates that
the brake fluid level in the brake master cylinderis low and hydraulic brake fluid conforming toDOT 3 or DOT 4 specifications should beadded. After adding fluid, if no other trouble isfound, the car should be immediately and care-fully driven to a Hyundai dealer for inspection.If further trouble is experienced, the vehicleshould not be driven at all but taken to a dealerby a professional towing service or some othersafe method.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still havebraking on two wheels even if one of the dualsystems should fail. With only one of the dualsystems working, more than normal pedal traveland greater pedal pressure are required to stopthe car. Also, the car will not stop in as short adistance with only half of the brake systemworking. If the brakes fail whilst you are driving,shift to a lower gear for additional engine brak-ing and stop the car as soon as it is safe to doso.

CONTROLS AND EQUIPMENT
1- 42 B260T02HP-EAT
4WD Engaged Indicator
Light (Part-time 4WD type)
When the key is turned to the "ON" position, the
4WD(Four Wheel Drive) engaged indicator light will come on and then go off in a few seconds.
The 4WD engaged indicator light will illuminate
when the transfer shift knob is set to 4H position(Part-time 4WD type). CAUTION: If the 4WD engaged indicator light ( , )blinks (Full-time 4WD type) or illuminates
with the 4WD LOW indicator light ( , )(Part-time 4WD type) whilst driving, this indi-cates that there is a malfunction in the 4WDsystem. If this occurs, have your vehiclechecked by an authorized Hyundai dealer assoon as possible.
B260U01HP-EAT A/T(Automatic Transmission)
Oil Temperature Warning Light(Not all models)
The A/T oil temperature warning light comes on when the automatic transmission oil temperaturegoes up to the temperature that may result inserious damage of automatic transmission. If the A/T oil temperature warning light comes on
whilst driving, park your vehicle in at a safe
place as soon as possible. With the selectorlever shifted into "P" position, allow the engineto idle until the warning light goes off. When thewarning light goes off, the vehicle can be driven
normally. CAUTION: If the warning light doesn't go off or blinks,this indicates that there is a malfunction inthe automatic transmission or T.C.U (Trans-mission Control Unit). If this occurs, haveyour vehicle checked by an authorizedHyundai dealer.
A/T
B260N01A-EAT
Malfunction Indicator Light
This light illuminates when there is a malfunction of an exhaust gas related component, and thesystem is not functioning properly so that theexhaust gas regulation values are not satisfied.This light will also illuminate when the ignitionkey is turned to the "ON" position, and will go out
in a few seconds. If it illuminates whilst driving,or does not illuminate when the ignition key isturned to the "ON" position, take your car to yournearest authorized Hyundai dealer and have thesystem checked.
B260R01HP-GAT 4WD LOW Indicator Light (Not all models)
When the key is turned to the "ON" position, the
4WD(Four Wheel Drive) LOW indicator light will come on and then go off in a few seconds.
The 4WD LOW indicator light comes on when
the transfer shift knob is set to low position(Part-time 4WD type : 4L position, Full-time
4WD type : LOW position).B260B01A-EAT
SRS (Airbag) Service Reminder Indicator (SRI) Light
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position orafter the engine is started, after which it will goout. This light also comes on when the SRS is not working properly. If the SRI does not come on,or continuously remains on after flashing forabout 6 seconds when you turned the ignitionkey to the "ON" position or started the engine,or if it comes on whilst driving, have the SRSinspected by an authorized Hyundai Dealer.
,
,

CONTROLS AND EQUIPMENT1- 43
B270A01A-EAT BRAKE PAD WEAR WARNING SOUND (Not all models) The front disc brake pads have wear indicators
that should make a high-pitched squealing or scraping noise when new pads are needed.The sound may come and go or be heard all thetime when the vehicle is moving. It may also beheard when the brake pedal is pushed downfirmly. Excessive rotor damage will result if theworn pads are not replaced. See your Hyundaidealer immediately. NOTE: If the engine were not started within 2 sec-
onds after the preheating is completed, turn the ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again.
it to a complete stop in a safe location off theroadway.
After starting the engine, do not drive the vehi-
cle until the vacuum level is above 275 mmHgbelow atmosphere and warning light has turnedoff. If further trouble is experienced, the vehicleshould not be driven at all but taken to a dealerby a professional towing service. B265C02HP-EAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position.The engine can be started after the preheatindication light goes off. The illuminating timevaries with the water temperature.
B265A01B-EAT Fuel Filter Warning Light(Diesel Engine)
This light illuminates when the ignition switch is set to the "ON" position and goes off after theengine has started. If it lights up whilst theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter. (Refer to "Owner Maintenance") B265B01HP-GAT Brake Vacuum Warning Light(Diesel Engine)
WARNING:
If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in serious injury or death.
The brake vacuum warning light should come onwhen the vacuum level in brake booster de-scends to about 275 mmHg or below. The brakesystem is designed to stop the vehicle withreserve assist if brake pedal is held down. Thisreserve is greatly reduced each time you releasethe brake. Without vacuum assist your vehiclecan still be stopped by pushing much harder onbrake pedal, however the stopping distance maybe much longer. If the light comes on at anyother time, you should slow the vehicle and bring
Water temperature (°F)(°C)
Below -22(-30)
-13(-25)-4(-20)
5(-15)
14(-10) 23(-5)32(0)
68(20) Illuminating time
(sec.)
26 201510
5.53.5 20