ignition Hyundai Terracan 2004 Service Manual

DO-IT-YOURSELF MAINTENANCE
6-22
G350B01HP-GAT
BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.9 CRDi))
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until the engine starts.
CAUTION:Do not hold the ignition key in the "START"position for more than 15 seconds. Doing so may cause the engine and the injection pump to damage.
G350A01HP
E090A02HP
2. Operate the hand pump slowly 6 or 7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air. (Refer to "Bleeding the fuel system")
5. Check to be sure that the warning lamp
illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding thefuel system.
(2) Be sure to carefully wipe away any water drained out in this manner, because thefuel mixed in the water might be ignited and result in a fire.
G300A01HP-GATREMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE (2.5 TCI))
E100A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
(2) Be sure to carefully clean away any fuel
which spilled onto nearby parts coming out of the air bleed bolt, because such
accumulations of fuel might ignite andcause a fire.

DO-IT-YOURSELF MAINTENANCE 6-23
G260A01HP-GAT
REPLACING HEADLIGHT BULBS Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the
headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one of the same number and wattage rating. WARNING:Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
NOTE:The driver's side headlight bulb can be
changed after lifting the engine coolant res-ervoir by hand.
CAUTION:Keep the lamps out of contact with petro-
leum product, such as oil, gasoline, etc.
G260A01HP Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head-
light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT HEADLIGHT BULB
G270A01HP
G300B01HP-GAT REMOVAL OF WATER FROM THE FUEL FILTER
(FOR DIESEL ENGINE (2.9 CRDi))
G300A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer
comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorizedHYUNDAI dealer.

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-62
Hood Release ................................................................................... 1-63
Horn .................................................................................................. 1-64
I Ignition Switch ..................................................................................... 2-2
Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-35 ~ 1-38
Instrument Panel Light Control (Rheostat) .......................................1-52
Instruments and Controls ................ ..................................................1-34
Intermittent Wiper .............................................................................. 1-50
J Jump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-11
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ................ ..................................................6-23
Limited-Slip Differential ..................................................................... 2-13Luggage Compartment
Cargo Security Screen .................................................................. 1-61
Light ............................................................................................... 1-60
Net ................................................................................................. 1-60
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors
Day-night inside rearview ................................................... 1-58 ~ 1-59
Outside rear view .......................................................................... 1-56
Multimeter ............................................................................... 1-45 ~ 1-47
Altimeter ........................................................................................ 1-46
Azimuth compass .......................................................................... 1-45
Barometer ...................................................................................... 1-47
Digital Clock .................................................................................. 1-47
Relative altimeter ........................................................................... 1-46
O Odometer .......................................................................................... 1-44
P Parking Brake ................................................................................... 1-59
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A

CONTROLS AND EQUIPMENT1- 5
B030C01Y-EAT ILLUMINATED IGNITION SWITCH (Not all models)
B030C01E
Whenever a door is opened, the ignition switch
will be illuminated for your convenience, provid- ed the ignition switch is not in the "ON" position.The light will go off approximately 10 secondsafter closing the door or when the ignition switchis turned on.
o The door can be locked or unlocked with a key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key toward the rear.
B040A01A-EAT DOOR LOCKS WARNING:
o Before you drive away, be sure that all the doors are securely closed. It is also recommended that the child-protectorrear door locks are in the 'lock' positionso that children cannot open the reardoors from inside the vehicle acciden-tally.
o Before opening the door, always look for and avoid oncoming traffic. B040B01A-AAT Locking, Unlocking Front Doors With
a Key
B040B01HP.DAG
UNLOCK
LOCK
Hyundai dealer by quoting the relevant key number.
In the interest of security, the metal tag at-
tached to the keys which bears the key numbershould be removed from the key ring after youreceive your new vehicle. In addition, key num-bers cannot be provided by Hyundai for secu-rity reasons.
If you need additional keys or if you should lose
your keys, your authorized Hyundai dealer canmake new keys.

CONTROLS AND EQUIPMENT
1- 6
SB040F1-E CHILD-PROOF REAR DOOR LOCK The rear doors are fitted with child proof locks to prevent accidental opening of the doors us-ing the inside door handle, whilst allowing ac-cess by means of the outside handle (such asis required in the event of an acccident forexample) provided that the door lock button isat the unlocked position. Use of the child prooflock mechanism is recommended when chil-dren are carried in the vehicle. The child proof lock mechanism may be acti- vated by opening the door and moving the leverlocated by the door latch to the "
" position.
Move the lever to the opposite direction of ""
position when normal door operation is desired.
B040E01HP.DAG
B040C02Y-EAT Locking From the OutsideB040C01HP.DAG
The doors can be locked without a key. To lock
the doors, first push the inside lock switch to the "LOCK" position so that the red mark on theswitch is not visible, then close the door.
The door will not lock if the key is left in the
ignition switch when the front doors are closed.This is normal.
NOTE:
o When locking the door this way, be care- ful not to lock the door with the ignitionkey left in the vehicle.
o To help prevent theft, always remove the ignition key, close all windows, and lockall doors when leaving your vehicle unat-tended.
B040D01S-AAT Locking from the Inside To lock the doors from the inside, simply close
the door and push the lock switch to the "LOCK" position. When this is done, neither the outsidenor the inside door handles can be used.
NOTE:
When the door is locked, the red mark on theswitch is not visible.
HSM365-D
LOCK
UNLOCK

CONTROLS AND EQUIPMENT1- 7
B070A01A-EAT THEFT-ALARM SYSTEM (Not all models) This system is designed to provide protection
from unauthorized entry into the car. This sys- tem is operated in three stages: the first is the"Armed" stage, the second is the "Alarm" stage,and the third is the "Disarmed" stage. If trig-gered, the system provides an audible alarmwith blinking of turn signal lights.
B070B01O-EAT Armed Stage
B070B02HP.DAG
Park the car and stop the engine. Arm the
system as described below.
UNLOCK LOCK
B040G01HP-AAT Central Door Locks (Not all models)
The central door locking switch is located on
the driver's arm rest. It is operated by depress- ing the door lock switch. If any door is openwhen the switch is depressed, the door willremain locked when closed.
NOTE:
o When pushing the front portion of the driver's door lock switch, all vehicle doorswill lock.
o When pushing the rear portion of the switch, all vehicle doors will unlock.
o The central door locking is operated by turning the key toward the front or rearof the vehicle.
B040G01HP.DAG 1) Remove the ignition key from the ignition
switch.
2) Make sure that the bonnet and hatchback door are closed and latched.
3) Lock the doors using the transmitter of the keyless entry system.
After completion of the steps above, the turn
signal lights will blink once to indicate that the system is armed
NOTE:
1) If any door, hatchback door or engine bonnet remains open, the system will notbe armed.
2) If this happens, rearm the system as described above.
CAUTION:Do not arm the system until all passengers
have left the car. If the system is armedwhilst a passenger(s) remains in the car, thealarm may be activated when the remainingpassenger(s) leaves the car.
LOCK
UNLOCK

CONTROLS AND EQUIPMENT
1- 8
B070D01HP-EAT Disarmed StageThe system will be disarmed when the driver's or passenger's door is unlocked by depressingthe "UNLOCK" button on the transmitter. After completion of the step above, the turn signal lights will blink twice to indicate that thesystem is disarmed. If any door, hatchback door or engine bonnet is not opened within 30 seconds, the system willbe rearmed. CAUTION: Only the transmitter can disarm the armed stage. If the transmitter does not disarm thesystem, it is necessary to take the followingsteps;
1. Unlock the door with the key, which will cause, the alarm to be activated.
2. Insert the key in the ignition key cylinder and turn the ignition key to "ON" posi- tion.
3. Wait for 30 seconds. After completion of the steps above, the system will be disarmed.
B070C01HP-EAT Alarm Stage
B070F01A-EATKeyless Entry System (Not all models) Locking doors
1. Close all doors.
2. Push the "LOCK" button on the transmitter.
3. At the same time all doors lock, the turn signal lights will blink once to indicate that the system is armed.
Unlocking doors
1. Push the "UNLOCK" button on the transmit- ter.
2. At the same time all doors unlock, the turn signal lights will blink twice to indicate thatthe system is disarmed.
B070C01HP
The alarm will be activated if any of the follow-
ing occurs whilst the car is parked and the system is armed.
1) A front or rear door is opened without using the transmitter.
2) The hatchback door is opened without using the transmitter.
3) The engine bonnet is opened.
The siren will sound and the turn signal lights
will blink continuouly for 27 seconds. To turn off the system, unlock the door or hatchback doorwith the transmitter.
CAUTION: Avoid trying to start the engine whilst the
system is armed.

CONTROLS AND EQUIPMENT1- 9
B060A03L-DAT POWER WINDOWS
B060A01HP.DAG
(1)
(2)
The power windows operate when the ignition
key is in the "ON" position. The main switches are located on the driver's armrest and controlthe front and rear windows on both sides of thevehicle. The windows may be opened by de-pressing the appropriate window switch andclosed by pulling up the switch. To open thewindow on the driver's side, press the switch(1)halfway down. The window moves as long asthe switch is operated. To fully open the driver'swindow automatically, press the switch fullydown. In automatic operation, the window willfully open even if you let go of the switch. Tostop at the desired opening, pull up and re-lease the switch. In order to prevent operationof the passanger front and rear windows, awindow lock switch(2) is provided on the arm-rest of the driver's door. To disable the powerwindows, press the window lock switch. To
B070E02HP-GAT Replacing the batteryWhen the transmitter's battery begins to get
weak, it may take several pushes on the button to lock or unlock the doors, and the LED will notlight. Replace the battery as soon as possible.
Battery type : CR1616 Replacement instructions:
1. Carefully separate the case with a phillips screwdriver. 2. Take off the battery cover after separating
the transmitter.
3. Remove the old battery from the transmitter with a blade screwdriver inserted in the hole and note the polarity. Make sure the polarityof the new battery is the same(+side facingup), then insert it in the transmitter.
HMXOM033-2
Transmitter
Case
HMXOM033-3Battery
Hole
Battery cover

CONTROLS AND EQUIPMENT
1- 10
ZB060A8-E Front Seat Fore/Aft Adjustment
B080B01HP-D
Front seat fore/aft adjustment is facilitated by turning the lever located on the front centre ofthe seat base and sliding the seat forwards orbackwards as required. When the seat is at the desired position, re- lease the lever and ensure that the lockingmechanism is engaged by rocking the seat toand fro. WARNING:
o Seat adjustment should not be made whilst the vehicle is in motion since loss of control of the vehicle may occur.
o To ensure the seat is locked securely, attempt to move the seat forward or rear-ward without using the lock release le-ver.
SB070A1-E FRONT SEAT ADJUSTMENT WARNING:
Front seat adjustments must not be under- taken whilst the vehicle is in motion. Loss ofcontrol of the vehicle may result if seat ad-justments are made whilst the vehicle is inmotion.
B060A02HP.DAG
revert to normal operation, press the window lock switch a second time.
NOTE:The power windows can be operated for 30seconds after the ignition key is turned to the"ACC" or "LOCK" positions, or removed fromthe ignition switch.If the front doors are opened during this 30second period, the power windows can nolonger be operated without the ignition keyturned to the "ON" position. (2) Never try to operate the main switch on
the driver's door and the individual doorwindow switch in opposing directionsat the same time. If this is done, thewindow will stop and cannot be openedor closed.
(3) Do not leave children alone in the car. Always remove the ignition key for theirsafety.
WARNING:
(1) Be careful that someone's head, hands and body are not trapped by a closingwindow.