pg power INFINITI FX35 2004 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: FX35, Model: INFINITI FX35 2004Pages: 4449, PDF Size: 99.66 MB
Page 3137 of 4449
GI-34
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: 2004 November 2004 FX35/FX45
Control Unit Circuit Test
System Description:When the switch is ON, the control unit lights up the lamp.
INPUT-OUTPUT VOLTAGE CHART
The voltage value is based on the body ground.
*:If high resistance exists in the switch side circuit (caused by a single strand), terminal 1 does not detect battery voltage. Control unit
does not detect the switch is ON even if the switch does not turn ON. Therefore, the control unit does not supply power to light up the
lamp.
INPUT-OUTPUT VOLTAGE CHART
The voltage value is based on the body ground.
*:If high resistance exists in the switch side circuit (caused by a single strand), terminal 2 does not detect approx. 0V. Control unit does
not detect the switch is ON even if the switch does not turn ON. Therefore, the control unit does not control ground to light up the lamp.
MGI034A
Pin
No.Item ConditionVoltage
value [V]In case of high resistance such as single strand [V] *
1 SwitchSwitch ON Battery voltage Lower than battery voltage Approx. 8 (Example)
Switch OFF Approx. 0 Approx. 0
2LampSwitch ON Battery voltage Approx. 0 (Inoperative lamp)
Switch OFF Approx. 0 Approx. 0
MGI035A
Pin
No.Item ConditionVo l ta g e
value [V]In case of high resistance such as single strand [V] *
1LampSwitch ON Approx. 0 Battery voltage (Inoperative lamp)
Switch OFF Battery voltage Battery voltage
2 SwitchSwitch ON Approx. 0 Higher than 0 Approx. 4 (Example)
Switch OFF Approx. 5 Approx. 5
Page 3139 of 4449
GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: 2004 November 2004 FX35/FX45
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SAIA0255E
SEF348N
Page 3144 of 4449
CONSULT-II CHECKING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
INSPECTION PROCEDURE
If the CONSULT-II cannot diagnose the system properly, check the following items.
NOTE:
The DDL1 and DDL2 circuits from DLC pins 12, 13, 14 and 15 may be connected to more than one system. A
short in a DDL circuit connected to a control unit in one system may affect CONSULT-II access to other sys-
tems.
Symptom Check item
CONSULT-II cannot access
any system.
CONSULT-II DLC power supply circuit (Terminal 8) and ground circuit (Terminal 4) (For detailed
circuit, refer to “MIL & Data Link Connectors Wiring Diagram” in EC section.)
CONSULT-II DLC cable and CONSULT-II CONVERTER
CONSULT-II cannot access
individual system. (Other sys-
tems can be accessed.)
CONSULT-II program card (Check the appropriate CONSULT-II program card for the system.
Refer to "Checking Equipment".)
Power supply and ground circuit for the control unit of the system (For detailed circuit, refer to wir-
ing diagram for each system.)
Open or short circuit between the system and CONSULT-II DLC (For detailed circuit, refer to wiring
diagram for each system.)
Open or short circuit CAN communication line. Refer to LAN-4, "Precautions When Using CON-
SULT-II" .
Page 3148 of 4449
TOW TRUCK TOWING
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Revision: 2004 November 2004 FX35/FX45
TOW TRUCK TOWINGPFP:00000
Tow Truck TowingAAS000EH
CAUTION:
All applicable state or Provincial (in Canada) laws and local laws regarding the towing operation
must be obeyed.
It is necessary to use proper towing equipment to avoid possible damage to the vehicle during
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.
Always attach safety chains before towing.
When towing, make sure that the transmission, steering system and power train are in good order.
If any unit is damaged, dollies must be used.
Never tow an automatic transmission model from the rear (that is backward) with four wheels on
the ground. This may cause serious and expensive damage to the transmission.
2WD MODELS
INFINITI recommends that your vehicle be towed with the driving (rear) wheels off the ground or that a dolly be
used as illustrated.
CAUTION:
Never tow automatic transmission models with the rear wheels on the ground or four wheels on
the ground (forward or backward) as this may cause serious and expensive damage to the trans-
mission.
If it is necessary to tow the vehicle with the front wheels raised, always use towing dollies under
the rear wheels.
When towing rear wheel drive models with the front wheels on the ground or on towing dollies:
–Turn the ignition key to the OFF position, and secure the steering wheel in a straight ahead posi-
tion with a rope or similar device.Never secure the steering wheel by turning the ignition key to the
LOCK position. This may damage the steering lock mechanism.
–Move the selector lever to the N (Neutral) position.
When the battery of vehicle equipped with the Intelligent Key system is discharged, your vehicle
should be towed with the front wheels on towing dollies or place the vehicle on a flat bed truck.
PAIA0097E
Page 3149 of 4449
GI-46
TOW TRUCK TOWING
Revision: 2004 November 2004 FX35/FX45
AW D M OD E LS
INFINITI recommends that a dolly be used as illustrated when towing AWD models.
CAUTION:
Never tow AWD models with any of the wheels on the ground as this may cause serious and expen-
sive damage to the power train.
Vehicle Recovery (Freeing a Stuck Vehicle) AAS000EI
Securely install the recovery hook stored with jacking tools.
Make sure that the hook is properly secured in the stored place after
use.
WARNING:
Stand clear of a stuck vehicle.
Do not spin your tires at high speed. This could be cause
them to explode and result in serious injury. Parts of your
vehicle could also overheat and be damaged.
CAUTION:
Use the recovery hook only, not other parts of the vehicle.
Otherwise, the vehicle body will be damaged.
Use the recovery hook only to free a vehicle stuck in sand,
snow, mud, etc. Never tow the vehicle for a long distance
using only the recovery hook.
The recovery hook is under tremendous force when used to
free a stuck vehicle. Always pull the cable straight out from
the front of the vehicle. Never pull on the hook at an angle.
AUTOMATIC TRANSMISSION
To tow a vehicle equipped with an automatic transmission, an appropriate vehicle dolly MUST be placed
under the towed vehicle's drive wheels. Always follow the dolly manufacture's recommendations when using
their product.
PAIA0098E
PAIA0099E
Page 3151 of 4449
GI-48
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
Revision: 2004 November 2004 FX35/FX45
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTSPFP:00000
Recommended Chemical Products and SealantsAAS000EK
Refer to the following chart for help in selecting the appropriate chemical product or sealant.
Product Description PurposeNissan North America
Part No. (USA)Nissan Canada Part
No. (Canada)Aftermarket Cross-
reference Part Nos.
1Rear View Mirror
AdhesiveUsed to permanently
remount rear view mirrors
to windows.999MP-AM000P 99998-50505 Permatex 81844
2Anaerobic Liquid Gas-
ketFor metal-to-metal flange
sealing.
Can fill a 0.38 mm (0.015
inch) gap and provide
instant sealing for most
powertrain applications.999MP-AM001P 99998-50503Permatex 51813 and
51817
3High Performance
Thread SealantProvides instant sealing on
any threaded straight or
parallel threaded fitting.
(Thread sealant only, no
locking ability.)
Do not use on plastic.999MP-AM002P 999MP-AM002P Permatex 56521
4 Silicone RTVGasket Maker999MP-AM003P
(Ultra Grey)99998-50506
(Ultra Grey)Permatex Ultra Grey
82194;
Three Bond
1207,1215, 1216,
1217F and 1217G;
Nissan RTV Part No.
999MP-A7007
Gasket Maker for Maxima/
Quest 5-speed automatic
transmission
(RE5F22A)––Three Bond 1281B
or exact equivalent
in its quality
5High Temperature,
High Strength Thread
Locking Sealant (Red)Threadlocker 999MP-AM004P 999MP-AM004PPermatex 27200;
Three Bond 1360,
1360N, 1305 N&P,
1307N, 1335,
1335B, 1363B,
1377C, 1386B, D&E
and 1388
6Medium Strength
Thread Locking Seal-
ant (Blue)Threadlocker (service tool
removable)999MP-AM005P 999MP-AM005PPermatex 24200,
24206, 24240,
24283 and 09178;
Three Bond 1322,
1322N, 1324 D&N,
1333D, 1361C,
1364D, 1370C and
1374
Page 3157 of 4449
GI-54
TERMINOLOGY
Revision: 2004 November 2004 FX35/FX45
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switchPark/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem*** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
systemTWC + OC system ***
Throttle body TBThrottle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valveLock-up cancel solenoid
Lock-up solenoid NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Page 3160 of 4449
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
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Revision: 2004 November 2004 FX35/FX45
GLASSES, WINDOW SYSTEM & MIRRORS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Handling for Adhesive and Primer ........................... 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
REAR WINDOW GLASS AND MOLDING ............... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
POWER WINDOW SYSTEM .................................... 15
Component Parts and Harness Connector Location ... 15
System Description ................................................ 16
WITH FRONT POWER WINDOW ANTI-PINCH
SYSTEM ............................................................. 16WITH FRONT AND REAR WINDOW ANTI-
PINCH SYSTEM ................................................. 16
MANUAL OPERATION ........................................ 17
AUTO OPERATION ............................................. 19
POWER WINDOW SERIAL LINK ....................... 20
POWER WINDOW LOCK ................................... 20
RETAINED POWER OPERATION ...................... 21
ANTI-PINCH SYSTEM ........................................ 21
POWER WINDOW CONTROL BY THE KEY
CYLINDER SWITCH ........................................... 21
CAN Communication System Description .............. 22
CAN Communication Unit ....................................... 22
Schematic (With Front Power Window Anti-pinch
System) .................................................................. 23
Wiring Diagram —WINDOW— (With Front Power
Window Anti-pinch System) .................................... 24
Terminal and Reference Value for BCM / With Front
Power Window Anti-pinch System .......................... 28
Terminal and Reference Value for Power Window
Main Switch / With Front Power Window Anti-pinch
System .................................................................... 29
Terminal and Reference Value for Front Power Win-
dow Switch (Passenger Side) / With Front Power
Window Anti-pinch System ..................................... 30
Schematic (With Front and Rear Power Window
Anti-pinch System) ................................................. 31
Wiring Diagram —WINDOW— (With Front and
Rear Power Window Anti-pinch System) ................ 32
Terminal and Reference Value for BCM / With Front
and Rear Power Window Anti-pinch ....................... 37
Terminal and Reference Value for Power Window
Main Switch / With Front and Rear Power Window
Anti-pinch System ................................................... 38
Terminal and Reference Value for (Front and Rear)
Power Window Switch / With Front and Rear Win-
dow Anti-pinch System ........................................... 39
Work Flow ............................................................... 39
CONSULT-II Inspection Procedure ......................... 40
ACTIVE TEST ..................................................... 41
WORK SUPPORT ............................................... 41
Page 3161 of 4449
GW-2Revision: 2004 November 2004 FX35/FX45DATE MONITOR ................................................. 41
Trouble Diagnosis Symptom Chart / With Front
Power Window Anti-pinch System .......................... 42
Trouble Diagnosis Symptom Chart / With Front and
Rear Power Window Anti-pinch System ................. 43
BCM Power Supply and Ground Circuit Check ...... 44
Power Window Main Switch Power Supply Circuit
Check ..................................................................... 45
Front Power Window Switch (Passenger Side)
Power Supply and Ground Circuit Check ............... 46
Rear Power Window Switch (LH or RH) Power Sup-
ply and Ground Circuit Check / With Front and Rear
Power Window Anti-pinch System .......................... 47
Front Power Window Motor (Driver Side) Circuit
Check ..................................................................... 48
Front Power Window Motor (Passenger Side) Cir-
cuit Check ............................................................... 49
Rear Power Window Motor (LH) Circuit Check / With
Front Anti-pinch Power Window System ................ 50
Rear Power Window Motor (RH) Circuit Check / With
Front Anti-pinch Power Window System ................ 52
Rear Power Window Motor (LH or RH) Circuit Check
/ With Front and Rear Power Window Anti-pinch
System .................................................................... 55
Limit Switch Circuit Check (Driver Side) ................. 56
Limit Switch Circuit Check (Passenger Side) ......... 57
Limit Switch Circuit Check (Rear LH or RH) / With
Front and Rear Anti-pinch System ......................... 59
Encoder Circuit Check (Driver Side) ....................... 61
Encoder Circuit Check (Passenger Side) ............... 63
Encoder Circuit Check (Rear LH or RH) / With Front
and Rear Power Window Anti-pinch System .......... 65
Door Switch Check ................................................. 67
Front Door Key Cylinder Switch Check .................. 69
Power Window Serial Link Check (Passenger Side) ... 71
Power Window Serial Link Check (Rear LH or RH)
/ With Front and Rear Power Window Anti-pinch
System .................................................................... 73
Power Window Lock Switch Check ........................ 73
SIDE WINDOW GLASS ............................................ 74
Removal and Installation ........................................ 74
REMOVAL ........................................................... 74
INSTALLATION .................................................... 75
FRONT DOOR GLASS AND REGULATOR ............. 76
Removal and Installation ........................................ 76
DOOR GLASS ..................................................... 76
REGULATOR ASSEMBLY .................................. 77
Disassembly and assembly .................................... 78
REGULATOR ASSEMBLY .................................. 78
Inspection after Installation ..................................... 78
SETTING OF LIMIT SWITCH .............................. 78
FITTING INSPECTION ........................................ 78
REAR DOOR GLASS AND REGULATOR ............... 80
Removal and Installation ........................................ 80
DOOR GLASS ..................................................... 80REGULATOR ASSEMBLY ................................... 81
Disassembly and assembly .................................... 82
REGULATOR ASSEMBLY ................................... 82
Inspection after Installation ..................................... 82
SETTING OF LIMIT SWITCH (WITH ANTI-
PINCH SYSTEM ONLY) ...................................... 82
FITTING INSPECTION ........................................ 83
INSIDE MIRROR ....................................................... 84
Wiring Diagram —I/MIRR— ................................... 84
Removal and Installation ......................................... 85
REMOVAL ............................................................ 85
INSTALLATION .................................................... 85
COMPASS ........................................................... 85
REAR WINDOW DEFOGGER .................................. 86
Component Parts and Harness Connector Location ... 86
System Description ................................................. 86
CAN Communication System Description .............. 88
CAN Communication Unit ....................................... 88
Schematic ............................................................... 89
Wiring Diagram —DEF— ........................................ 90
Terminal and Reference Value for BCM .................. 94
Terminal and Reference Value for IPDM E/R .......... 94
Work Flow ............................................................... 94
CONSULT-II Inspection Procedure ......................... 95
DATA MONITOR .................................................. 96
ACTIVE TEST ...................................................... 96
Trouble Diagnoses Symptom Chart ........................ 97
BCM Power Supply and Ground Circuit Check ...... 97
Rear Window Defogger Switch Circuit Check ......... 98
Rear Window Defogger Power Supply Circuit
Check ....................................................................100
Rear Window Defogger Circuit Check ..................102
Door Mirror Defogger Power Supply Circuit Check .103
Driver Side Door Mirror Defogger Circuit Check ...104
Passenger Side Door Mirror Defogger Circuit Check
.105
Rear Window Defogger Signal Check ..................106
Filament Check .....................................................107
Filament Repair .....................................................107
REPAIR EQUIPMENT .......................................107
REPAIRING PROCEDURE ...............................108
DOOR MIRROR .......................................................109
Door Mirror (Only Manual Operation) ...................109
WRING DIAGRAM —MIRROR— FOR MAN-
UAL OPERATION DOOR MIRROR ...................109
Automatic Drive Positioner Interlocking Door Mirror .110
WRING DIAGRAM –MIRROR– FOR AUTO-
MATIC DRIVE POSITIONER INTERLOCKING
DOOR MIRROR ................................................. 111
Removal and Installation .......................................113
REMOVAL ..........................................................113
INSTALLATION ..................................................113
Disassembly and Assembly ..................................113
DISASSEMBLY ..................................................113
ASSEMBLY ........................................................114
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PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AIS0039V
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Handling for Adhesive and PrimerAIS0039W
Do not use an adhesive which is past its usable date. Shelf life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Open the seal of the primer and adhesive just before application. Discard the remainder.
Before application, be sure to shake the primer container to stir the contents. If any floating material is
found, do not use it.
If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
When using primer and adhesive, always observe the precautions in the instruction manual.
Wiring Diagrams and Trouble Diagnosis AIS0039X
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams".
PG-3, "POWER SUPPLY ROUTING CIRCUIT".
When you perform trouble diagnosis, refer to the following:
GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES".
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident".
Check for any service bulletins before servicing the vehicle.