drive INFINITI FX35 2004 Service Manual

TF-48
TRANSFER ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
11. Using a puller, remove the rear oil seal from rear case.
12. Remove snap ring from rear case.
CAUTION:
Do not reuse snap ring.
13. Remove the rear bearing from rear case.
14. Remove the baffle plate from rear case.
Front Drive Shaft
1. Remove the front drive shaft front bearing from front drive shaft.
2. Remove the front drive shaft rear bearing from front drive shaft.Tool number : KV381054S0 (J34286)
SDIA1698E
SDIA1699E
SDIA1701E
Tool number : ST33061000 (J8107-2)
SDIA1696E
Tool number : ST35322000 ( — )
SDIA1697E

TRANSFER ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
Main Shaft and Electric Controlled Coupling
1. Fixing needle bearing to main shaft with grease.
2. Install the sprocket, electric controlled coupling and spacer to
main shaft.
3. Install the snap ring to main shaft.
CAUTION:
Do not reuse snap ring.
Front Drive Shaft
1. Using a press and drift, install the front drive shaft front bearing
to front drive shaft.
2. Using a press and drift, install the front drive shaft rear bearing
to front drive shaft.
SDIA1725E
SDIA1602E
Tool number : ST30022000 ( — )
SDIA1704E
Tool number : ST30914000 ( — )
SDIA1705E

TF-54
TRANSFER ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
9. Install the drive chain and front drive shaft to rear case.
10. Apply liquid gasket to the entire front case mounting surface of
rear case as shown in the figure.

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-48, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Be careful not to damage the mating surface.
11. Install front case to rear case.
CAUTION:
Be careful not to damage the mating surface transmission
side.
12. Tighten bolts to specified torque.
SDIA1707E
SDIA2312E
SDIA1709E
Bolts symbol QuantityNominal length
mm (in)Tighten torque
N·m (kg-m, ft-Ib)
A 11 42 (1.65)
21.6 (2.2, 16) B 1 162 (6.38)
C 1 97 (3.82)
Torx bolts 1 40 (1.57) 18.2 (1.9, 13)
SDIA2296E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2004 November 2004 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartAES000JK
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
FAX-4
, FSU-6 WT-4—
—
—
—
—
—
NVH in PR section
NVH in RFD section
NVH in FAX and FSU section
NVH in RAX and RSU section
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in FAX, RAX section
NVH in BR section
NVH in PS section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise× ×××××× ×××× ××××
Shake× ××××× ×× ×× ××××
Vibration×××××××
Shimmy× ××××××× ×× × ××
Judder× ××××× × ×× × ××
Poor quality ride
or handling× ××××× × ×× ×
ROAD WHEELNoise× ×× × ××××× ×××
Shake× ×× × × ××× ×××
Shimmy, Judder× ×× × ××× ××
Poor quality ride
or handling× ×× × ×××

ROAD WHEEL TIRE ASSEMBLY
WT-5
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Revision: 2004 November 2004 FX35/FX45
ROAD WHEEL TIRE ASSEMBLYPFP:40300
Balancing Wheels (Bonding Weight Type)AES000JM
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:

Be careful not to scratch the road wheel during removal.

After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT

If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal-
ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:

Do not install the inner balance weight before installing the outer balance weight.

Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
a. Install balance weight in the position shown in the figure.
b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the
figure so that the balance weight center is aligned with the wheel
balancer indication position (angle).
CAUTION:

Always use genuine NISSAN adhesion balance weights.

Balance weights are unreusable; always replace with new
ones.

Do not install more than three sheets of balance weight.
SMA054D
SMA055D

WT-6
ROAD WHEEL TIRE ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the
wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual
unbalance values are 7.5 g (0.26 oz) each or below.

If either residual unbalance value exceeds 7.5 g (0.26 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
Tire RotationAES000ON

After rotation the tires, adjust the tire pressure.

Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:

Do not include the T-type spare tire when rotating the tires.

When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Maximum allowable
unbalanceDynamic (At rim flange) 7.5 g (0.26 oz) (one side)
Static (At rim flange) 20 g (0.70 oz)
SMA056D
Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C

TROUBLE DIAGNOSES
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Revision: 2004 November 2004 FX35/FX45
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. Adjust the tire pressure to the values shown in the table below for ID registration, and drive the vehicle at
15 km/h (9.4 MPH) or more for a few minutes.
5. After completing all ID registrations, press “END” to complete the procedure.
Tire position
Tire pressure kPa (kg/cm2 , psi)
Front LH 250 (2.5, 36)
Front RH 230 (2.3, 33)
Rear RH 210 (2.1, 30)
Rear LH 190 (1.9, 27)
Activation tire position CONSULT-II
Front LH
“YET”
↓
“DONE” Front RH
Rear RH
Rear LH

WT-18
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed
on CONSULT-II.
Data Monitor Mode
NOTE:
Before performing the self-diagnosis, be sure to register the ID. Or, the actual malfunction location may be different from that displayed
on CONSULT-II.[CODE- ERR] - FL
[CODE- ERR] - FR
[CODE- ERR] - RR
[CODE- ERR] - RLFunction code data from front-left transmitter is malfunctioning.
Function code data from front-right transmitter is malfunctioning.
Function code data from rear-right transmitter is malfunctioning.
Function code data from rear-left transmitter is malfunctioning.
[BATT - VOLT - LOW] - FL
[BATT - VOLT - LOW] - FR
[BATT - VOLT - LOW] - RR
[BATT - VOLT - LOW] - RLBattery voltage of front-left transmitter drops.
Battery voltage of front-right transmitter drops.
Battery voltage of rear-right transmitter drops.
Battery voltage of rear-left transmitter drops.
VHCL_SPEED_SIG_ERR Vehicle speed signal is error.Diagnostic item Diagnostic item is detected when ···
MONITOR CONDITION SPECIFICATION
VHCL SPEED SE Drive vehicle. Vehicle speed (km/h or MPH)
AIR PRESS FL
AIR PRESS FR
AIR PRESS RR
AIR PRESS RL

Drive vehicle for a few minutes.
Tire pressure (kPa or psi) or

Ignition switch ON and activation tool
is transmitting activation signals.
ID REGST FL
ID REGST FR
ID REGST RR
ID REGST RL
Ignition switch ONRegistration ID: DONE
No registration ID: YET
WARNING LAMPWarning lamp on: ON
Warning lamp off: OFF
BUZZERBuzzer in Low tire pressure warning control unit on: ON
Buzzer in Low tire pressure warning control unit off: OFF

WT-22
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Inspection 1: Transmitter or Low Tire Pressure Warning Control UnitAES000O1
MALFUNCTION CODE NO. 21, 22, 23 OR 24
1. CHECK CONTROL UNIT

Drive for several minutes. Check all tires' pressure with CONSULT-II “DATA MONITOR ITEM”.
Are all tires' pressure displayed 0 kPa?
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK ANTENNA CONNECTOR

Check antenna and feeder connector R102 for damage or loose connections.
OK or NG
OK >> Replace control unit, GO TO 3.
NG >> Repair or replace antenna or feeder connector.
3. ID REGISTRATION

Carry out ID registration of all transmitters.
Is there a tire that cannot register ID?
YES >> Replace transmitter of the tire, then GO TO 5.
NO >> GO TO 4.
4. VEHICLE DRIVING

Drive at a speed of 40 km/h (25 MPH) or more for several minutes without stopping.
Check all tires' pressure with CONSULT-II “DATA MONITOR ITEM” within 15 minutes after vehicle speed
becomes 17 km/h (11 MPH).
Does
“DATA MONITOR ITEM” displayed tire pressure as normal without any warning lamp?
YES >> INSPECTION END.
NO >> GO TO 5.
5. ID REGISTRATION AND VEHICLE DRIVING
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes. Then check all tires' pressure with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” displayed tire pressure as normal without any warning lamp?
YES >> GO TO inspection applicable to DTC.
NO >> INSPECTION END.
Inspection 2: Transmitter - 1AES000O2
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48
1. ID REGISTRATION (CORRECTION OF TRANSMITTER LOCATION)
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes.
>> GO TO 2.

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
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Revision: 2004 November 2004 FX35/FX45
2. REPLACE TRANSMITTER
1. Check warning lamp for blink again, replace malfunctioning transmitter.
2. Carry out ID registration of all transmitter.
Can ID registration of all transmitters be completed?
YES >> GO TO 3.
NO >> GO TO Inspection 1.
3. VEHICLE DRIVING

Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes. Then check all tires' pressure with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” displayed tire pressure as normal without any warning lamp?
YES >> INSPECTION END.
NO >> Replace malfunctioning transmitter, and perform “Step 3” again.
Inspection 3: Transmitter - 2AES000O3
MALFUNCTION CODE NO. 35, 36, 37 OR 38
1. CHECK ALL TIRE PRESSURE

Check all tire pressures.
OK >> GO TO 2.
NG >> Adjust tire pressure to specified value.
2. VEHICLE DRIVING
1. Carry out ID registration of all transmitters.
2. Drive at a speed of 40 km/h (25 MPH) or more for several minutes without stopping.
Check all tires' pressure with CONSULT-II “DATA MONITOR ITEM” within 15 minutes after vehicle speed
become 17 km/h (11 MPH).
>> Replace transmitter with new one if “DATA MONITOR ITEM” displayed 64 psi or more. Then GO
TO 3.
3. ID REGISTRATION AND VEHICLE DRIVING

Carry out ID registration of all transmitters.

Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for
10 minutes. Then check all tires' pressure with CONSULT-II “DATA MONITOR ITEM” within 5 minutes.
Does
“DATA MONITOR ITEM” displayed tire pressure as normal without any warning lamp?
YES >> INSPECTION END.
NO >> GO TO the inspection applicable to DTC.Tire pressure
: 220 kPa (2.2 kg/m
2 , 32 psi)