ECO mode INFINITI FX35 2005 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
Page 3187 of 4731
FFD-36
FRONT FINAL DRIVE ASSEMBLY
Revision: 2005 July 2005 FX
9. Install drive gear on the mounting bolts, and then tighten to the
specified torque. Refer to FFD-16, "
COMPONENTS (VQ35DE
MODELS)" , FFD-18, "COMPONENTS (VK45DE MODELS)" .
CAUTION:
Tighten bolts in a crisscross fashion.
10. Press side bearing inner races to differential case, using the drift and the base.
CAUTION:
Do not reuse side bearing inner race.
11. Press-fit side bearing outer race into side retainer with the drift and the drift bar.
CAUTION:
At first, using a hammer, tap bearing outer race until it
becomes flat to side retainer.
Do not reuse side bearing outer race.
12. Press-fit side bearing outer race into gear carrier with the drift and the drift bar.
CAUTION:
At first, using a hammer, tap bearing outer race until it
becomes flat to gear carrier.
Do not reuse side bearing outer race.
13. Place the differential case assembly into gear carrier.
14. Measure side bearing preload. If necessary, select the appropri- ate side bearing adjusting shim. Refer to FFD-29, "
Side Bearing
Preload" .
SDIA0247J
Tool number A: ST33230000 (J-25805-01)
B: ST33061000 (J-8107-2)
SDIA1678E
Tool number A: KV31103000 (J-38982)B: ST30611000 (J-25742-1)
PDIA0679E
Tool number A: KV31103000 (J-38982)B: ST30611000 (J-25742-1)
PDIA0824E
PDIA0671E
Page 3189 of 4731
FFD-38
FRONT FINAL DRIVE ASSEMBLY
Revision: 2005 July 2005 FX
23. Apply sealant to mating surface of carrier cover.
Use Genuine Silicone RTV or equivalent. Refer to GI-48,
"Recommended Chemical Products and Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
24. Install carrier cover on gear carrier and tighten mounting bolts with the specified torque. Refer to FFD-16, "
COMPONENTS
(VQ35DE MODELS)" , FFD-18, "COMPONENTS (VK45DE
MODELS)" .
Side Shaft Assembly
1. Using the drift, install side shaft oil seal.
CAUTION:
Do not reuse oil seal.
When installing, do not incline oil seal.
Apply multi-purpose grease onto oil seal lips, and gear
oil onto the circumference of oil seal.
2. Install dust sealed.
3. Support side shaft bearing with the drift, then press side shaft into the side shaft bearing using a press.
4. Apply multi-purpose grease to O-ring, and install it to extension tube retainer.
CAUTION:
Do not reuse O-ring.
PDIA0742E
SDIA1648E
Tool number :KV38100200 ( — )
PDIA0665E
Tool number : ST30032000 (J-26010-01)
SDIA1631E
Page 3222 of 4731
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: 2005 July
2005 FX
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ............................................................ ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 4
OPERATION PROCEDURE ............................ ..... 4
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ................................................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 7
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 7
Precautions for Hoses ......................................... ..... 7
HOSE REMOVAL AND INSTALLATION .......... ..... 7
HOSE CLAMPING ........................................... ..... 8
Precautions for Engine Oils ................................. ..... 8
HEALTH PROTECTION PRECAUTIONS ........ ..... 8
ENVIRONMENTAL PROTECTION PRECAU-
TIONS .............................................................. ..... 8
Precautions for Air Conditioning .......................... ..... 8
HOW TO USE THIS MANUAL .............................. ..... 9
Description .......................................................... ..... 9
Terms .................................................................. ..... 9
Units .................................................................... ..... 9
Contents .............................................................. ..... 9
Components ........................................................ ... 10
SYMBOLS ........................................................ ... 10
How to Follow Trouble Diagnoses ....................... .... 11
DESCRIPTION ................................................. .... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ .... 11
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION ....................................
... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 13
How to Read Wiring Diagrams ............................ ... 15
CONNECTOR SYMBOLS ................................ ... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 16
DESCRIPTION ................................................. ... 17
Abbreviations ....................................................... ... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 24
How to Check Terminal ........................................ ... 24
CONNECTOR AND TERMINAL PIN KIT ......... ... 24
HOW TO PROBE CONNECTORS ................... ... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 27
WORK FLOW ................................................... ... 27
INCIDENT SIMULATION TESTS ..................... ... 27
CIRCUIT INSPECTION .................................... ... 30
Control Units and Electrical Parts ........................ ... 35
PRECAUTIONS ............................................... ... 35
CONSULT-II CHECKING SYSTEM ....................... ... 37
Description ........................................................... ... 37
Function and System Application ........................ ... 37
Nickel Metal Hydride Battery Replacement ......... ... 38
Checking Equipment ........................................... ... 38
CONSULT-II Start Procedure ............................... ... 38
CONSULT-II Data Link Connector (DLC) Circuit . ... 39
INSPECTION PROCEDURE ........................... ... 39
CIRCUIT DIAGRAM ......................................... ... 40
LIFTING POINT ...................................................... ... 41
Special Service Tools .......................................... ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
Board-On Lift ....................................................... ... 43
TOW TRUCK TOWING .......................................... ... 44
Tow Truck Towing ................................................ ... 44
2WD MODELS ................................................. ... 44
AWD MODELS ................................................. ... 45
Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 45
AUTOMATIC TRANSMISSION ........................ ... 46
Page 3223 of 4731
GI-2Revision: 2005 July 2005 FX
TIGHTENING TORQUE OF STANDARD BOLTS .
... 47
Tightening Torque Table ...................................... ... 47
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................ ... 48
Recommended Chemical Products and Sealants ... 48
IDENTIFICATION INFORMATION ......................... ... 49
Model Variation .................................................... ... 49
IDENTIFICATION NUMBER ............................. ... 50 IDENTIFICATION PLATE .................................
... 50
ENGINE SERIAL NUMBER .............................. ... 51
AUTOMATIC TRANSMISSION NUMBER ........ ... 51
Dimensions .......................................................... ... 51
Wheels & Tires ..................................................... ... 51
TERMINOLOGY ..................................................... ... 52
SAE J1930 Terminology List ................................ ... 52
Page 3225 of 4731
GI-4
PRECAUTIONS
Revision: 2005 July 2005 FX
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectAAS000L1
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″ LOCK ″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Procedures without Cowl Top CoverAAS000W0
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
General PrecautionsAAS000EY
Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
PIIB3706J
SGI285
Page 3258 of 4731
CONSULT-II CHECKING SYSTEM GI-37
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CONSULT-II CHECKING SYSTEMPFP:00000
DescriptionAAS000E7
CONSULT-II is a hand-held type tester. When it is connected with a diagnostic connector equipped on the
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various
kinds of diagnostic tests.
Refer to “CONSULT-II Software Operation Manual” for more information.
Function and System Application AAS000E8
x: Applicable
NOTE:
This item is indicated, but it is what it does not use.
Diagnostic test
mode Function
ENGINE
A/T
AIR BAG
REARVIEW CAMERA
METER A/C AMP BCM
AUTO DRIVE POS.
ABS (Including VDC) IVIS (NATS)
IPDM E/R ICC
ALL MODE AWD/4WD INTELLIGENT KEY LDW
Work support This mode enables a technician to adjust some devices
faster and more accurately by following the indications on
CONSULT-II. x - - x - xxx -- x- xx
Self-diagnostic
results Self-diagnostic results can be read and erased quickly. x x x - x x x x x x x x x x
Trouble diagnos-
tic record Current self-diagnostic results and all trouble diagnostic
records previously stored can be read. --x-----------
Data monitor Input/Output data in the ECU can be read. x x - x x x x x - x x x x x
CAN diagnosis
support monitor The condition of CAN communication line can be read. x x - - x x x x - x x x x x
Active test Diagnostic Test Mode in which CONSULT-II drives some
actuators apart from the ECUs and also shifts some param-
eters in a specified range. x- -- - xxx -xxxxx
DTC & SRT con-
firmation The results of SRT (System Readiness Test) and the self-
diagnosis status/result can be confirmed. x- -- ----------
DTC work sup-
port The operating condition to confirm Diagnosis Trouble
Codes can be selected. xx-- ----------
ECU (ECM/TCM)
part number ECU (ECM/TCM) part number can be read. x x - x - x x x - - x x x x
ECU discrimi-
nated No. Classification number of a replacement ECU can be read to
prevent an incorrect ECU from being installed. -- x- ----------
Function test This mode can show results of self-diagnosis of ECU with
either 'OK' or 'NG'. For engines, more practical tests
regarding sensors/switches and/or actuators are available. xxx- ---x------
Control unit ini-
tialization All registered ignition key IDs in NATS components can be
initialized and new IDs can be registered. -- -- - - - - x- - - - -
Configuration
Note— -----x------- -
Pin read Individual control unit number can be read.
For future information, refer to “CONSULT-II operation
manual NATS-IVIS/NVIS” -- -- - - - - x- - - - -
Page 3265 of 4731
GI-44
TOW TRUCK TOWING
Revision: 2005 July 2005 FX
TOW TRUCK TOWINGPFP:00000
Tow Truck TowingAAS000EH
CAUTION:
All applicable state or Provincial (in Canada) laws and local laws regarding the towing operation
must be obeyed.
It is necessary to use proper towing equipment to avoid possible damage to the vehicle during
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.
Always attach safety chains before towing.
When towing, make sure that the transmission, steering system and powertrain are in good order.
If any unit is damaged, dollies must be used.
Never tow an automatic transmission model from the rear (that is backward) with four wheels on
the ground. This may cause serious and expensive damage to the transmission.
2WD MODELS
INFINITI recommends that vehicle be towed with the driving (rear) wheels off the ground or that a dolly be
used as illustrated.
CAUTION:
Never tow automatic transmission models with the rear wheels on the ground or four wheels on
the ground (forward or backward), as this may cause serious and expensive damage to the trans-
mission.
If it is necessary to tow the vehicle with the front wheels raised, always use towing dollies under
the rear wheels.
When towing rear wheel drive models with the front wheels on the ground or on towing dollies:
–Turn the ignition key to the OFF position, and secure the steering wheel in a straight ahead posi-
tion with a rope or similar device.Never secure the steering wheel by turning the ignition key to the
LOCK position. This may damage the steering lock mechanism.
–Move the selector lever to the N (Neutral) position.
When the battery of vehicle equipped with the Intelligent Key system is discharged, your vehicle
should be towed with the front wheels on towing dollies or place the vehicle on a flat bed truck.
If the speed or distance must necessarily be greater, remove the propeller shaft before towing to prevent dam-
age to the transmission.
PAIA0097E
Page 3266 of 4731
TOW TRUCK TOWING GI-45
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AWD MODELS
INFINITI recommends that a dolly be used as illustrated when towing AWD models.
CAUTION:
Never tow AWD models with any of the wheels on the ground as this may cause serious and expen-
sive damage to the powertrain.
Vehicle Recovery (Freeing a Stuck Vehicle) AAS000EI
Securely install the vehicle recovery hook stored with jacking tools.
Make sure that the hook is properly secured in the stored place after
use.
WARNING:
Stand clear of a stuck vehicle.
Do not spin your tires at high speed. This could cause them
to explode and result in serious injury. Parts of your vehicle
could also overheat and be damaged.
CAUTION:
Tow chains or cables must be attached only to the vehicle
recovery hooks or main structural members of the vehicle.
Otherwise, the vehicle body will be damaged.
Do not use the vehicle tie downs to free a vehicle stuck in
sand, snow, mud, etc. Never tow the vehicle using the vehi-
cle tie downs or recovery hooks.
Always pull the cable straight out from the front of the vehi-
cle. Never pull on the hook at an angle.
Pulling devices should be routed so they do not touch any
part of the suspension, steering, brake or cooling systems.
Pulling devices such as ropes or canvas straps are not rec-
ommended for use in vehicle towing or recovery.
PAIA0098E
PAIA0099E
Page 3348 of 4731
POWER WINDOW SYSTEM GW-71
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Power Window Serial Link Check (Passenger Side)AIS004QV
1. CHECK POWER WINDOW SWITCH OUTPUT SIGNAL
With CONSULT-II
Check (“CDL LOCK SW ”, “CDL UNLOCK SW”) in DATA MONITOR mode for “REMOTE KEYLESS ENTRY
SYSTEM” with CONSULT-II. Refer to BL-38, "
Data Monitor" .
Without CONSULT-II
1. Remove key from ignition switch, and the door of driver side and passenger side is closed.
2. Check signal between BCM connector and ground with oscilloscope when door lock and unlock switch (driver side and passenger side) is turned “LOCK” or “UNLOCK”.
3. Make sure signals which are shown in the figure below can be detected during 10 second just after door lock and unlock switch (driver side and passenger side) is turned “LOCK” or “UNLOCK”.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK BCM OUTPUT SIGNAL
Check (“POWER WINDOW DOWN”) in “ACTIVE TEST” mode for “REMOTE KEYLESS ENTRY SYSTEM”
with CONSULT-II. Refer to BL-67, "
Active Test"
OK or NG
OK >> Further inspection is necessary. Refer to symptom
chart.
NG >> Replace BCM.
Monitor item Condition
CDL LOCK SW LOCK : ON
UNLOCK : OFF
CDL UNLOCK SW LOCK : OFF
UNLOCK : ON
PIIA7068E
Connector Terminals (Wire color)
Signal
(Reference value)
(+) (–)
M3 22 (OR) Ground
PIIA6290EPIIA1297E
When “ACTIVE TEST” is performed, is the window of
driver side and passenger side lowered.
PIIA3080E
Page 3399 of 4731
IDX-6
ALPHABETICAL INDEX
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M/ANT - Wiring diagram .................................... AV-52
MAFS - Wiring diagram ..... EC-189, EC-197, EC-896,
EC-904
Magnet clutch ................................. ATC-84, ATC-144
MAIN - Wiring diagram ...................... EC-164, EC-855
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) .............. FFD-16, RFD-16
Major overhaul (Transfer) .................................. TF-45
Mass air flow sensor (MAFS) ............ EC-186, EC-195,
EC-893
, EC-902
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-10
MIL data link connectors circuit ....... EC-703, EC-1393
MIL/DL - Wiring diagram .................. EC-703, EC-1393
Mirror, door ..................................................... GW-114
Mirror, out side ................................................ GW-114
Misfire .............................................. EC-285, EC-1022
Mode door control linkage adjustment ............. ATC-72
Mode door motor ............................ ATC-70, ATC-131
Molding - See Exterior ................... EI-25, EI-29, EI-32
Multiport fuel injection (MFI) system .... EC-31, EC-722
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-216
NAVI - Wiring diagram ..................................... AV-106
Navigation system ............................................. AV-87
NVH troubleshooting (EM) .............................. EM-170
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H1B1 - Wiring diagram ................................ EC-879
O2H1B2 - Wiring diagram ................................ EC-881
O2H2B1 - Wiring diagram .................. EC-180, EC-887
O2H2B2 - Wiring diagram .................. EC-182, EC-889
O2S1B1 - Wiring diagram ... EC-937, EC-947, EC-959
O2S1B2 - Wiring diagram ... EC-939, EC-949, EC-961
O2S2B1 - Wiring diagram .. EC-230, EC-240, EC-445,
EC-456
, EC-968, EC-978, EC-1190, EC-1201
O2S2B2 - Wiring diagram .. EC-232, EC-242, EC-447,
EC-458
, EC-970, EC-980, EC-1192, EC-1203
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-28
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-185
Oil pan (engine)(VQ35DE) ................................ EM-30
Oil pressure (engine)(VK45DE) ......................... LU-25
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-308
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-17
Oil pump regulator valve (engine)(VK45DE) ...... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-17
Oil seal replacement (engine)(VK45DE) ......... EM-225
Oil seal replacement (engine)(VQ35DE) .......... EM-97
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-12
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-737
Out side mirror ............................................... GW-114
Overheat ........................................................ EC-1213
P
P/SCKT - Wiring diagram ................................ WW-57
Park/Neutral position switch ........... EC-609, EC-1283
Park/neutral position switch (A/T) .................... AT-114
Parking brake control ........................................... PB-3
PCV (positive crankcase ventilation) .. EC-51, EC-742
Personal lamp ..................................... LT-153, LT-187
PGC/V - Wiring diagram .. EC-338, EC-562, EC-1071,
EC-1235
PHASE - Wiring diagram ............................... EC-1045
PHSB1 - Wiring diagram .................................. EC-309
PHSB2 - Wiring diagram .................................. EC-311
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-123
Piston assembly(VK45DE) ............................. EM-255
Piston assembly(VQ35DE) ............................. EM-135
Piston pin inspection(VK45DE) ....................... EM-262
Piston pin inspection(VQ35DE) ...................... EM-140
Piston ring inspection(VK45DE) ..................... EM-263
Piston ring inspection(VQ35DE) ..................... EM-141
Piston to bore clearance(VK45DE) ................. EM-266
Piston to bore clearance(VQ35DE) ................ EM-144
PNP/SW - Wiring diagram .............. EC-611, EC-1285
POS - Wiring diagram ..................... EC-302, EC-1038
POWER - Wiring diagram ................................... PG-4
Power door mirror .............................................. BL-21
Power seat ......................................................... SE-92
Power socket ................................................... WW-57
Power steering fluid level ........................ PS-8, MA-37
Power steering gear ........................................... PS-19
Power steering hydraulic pressure .................... PS-31
Power steering oil pump .................................... PS-31
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-15
PRE/SE - Wiring diagram EC-355, EC-361, EC-1088,
EC-1094
Precations for Leak detection dye .................. ATC-16
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-156, AT-175
Pressure switch 2 ............................................ AT-168
Pressure switch 3 .............................. AT-152, AT-177
Pressure switch 5 .............................. AT-160, AT-179