stall INFINITI M35 2006 Factory Service Manual

LU-18
[VQ35DE]
OIL PUMP
Revision: 2006 January2006 M35/M45
OIL PUMPPFP:15010
ComponentsNBS004Q3
Removal and InstallationNBS004Q4
REMOVAL
1. Remove oil pans (lower and upper) and oil strainer. Refer to EM-29, "OIL PAN AND OIL STRAINER" .
2. Remove front timing chain case and timing chain (primary). Refer to EM-64, "
TIMING CHAIN" .
3. Remove oil pump assembly.
INSTALLATION
CAUTION:
Before installation, apply new engine oil to the parts as instructed in the figure.
Note the following, and install in the reverse order of removal.
When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-7, "ENGINE OIL" .
2. Start the engine, and check there is no leaks of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-7, "
ENGINE OIL" .
Disassembly and AssemblyNBS004Q5
DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump body.
3. After removing regulator valve plug, remove regulator valve spring and regulator valve.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve plug 6. Regulator valve spring
7. Regulator valve
SBIA0481E

LU-20
[VQ35DE]
OIL PUMP
Revision: 2006 January2006 M35/M45
Regulator Valve Clearance
(Clearance) = (Regulator valve hole diameter) – (Regulator valve
outer diameter)
If the calculated value is out of the standard, replace oil pump
assembly.
CAUTION:
Coat regulator valve with engine oil.
Make sure that it falls smoothly into valve hole by its own
weight.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
Install oil pump inner rotor with the groove faced to oil pump
cover side.Standard : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
PBIC0822E
PBIC0832E

LU-22
[VK45DE]
PRECAUTIONS
Revision: 2006 January2006 M35/M45
[VK45DE]PRECAUTIONSPFP:00001
Precautions for Liquid GasketNBS004Q7
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser [SST: WS39930000
(—)].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
Within five minutes of liquid gasket application, install the mat-
ing component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten mounting bolts or nuts after the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.EMA0622D

PREPARATION
LU-23
[VK45DE]
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Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNBS004Q8
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNBS004Q9
Tool number
(Kent-Moore No.)
To o l n a m eDescription
ST25051001
(J25695-1)
Oil pressure gaugeMeasuring oil pressure
Maximum measuring range:
2,452 kPa (25 kg/cm
2 , 356 psi)
ST25052000
(J25695-2)
HoseAdapting oil pressure gauge to cylinder block
KV10115801
(J38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 (2.531 in)
WS39930000
(—)
Tube presserPressing the tube of liquid gasket
S-NT050
S-NT559
S-NT375
S-NT052
To o l n a m eDescription
Power toolLoosening nuts and bolts
Deep socketRemoving and installing oil pressure switch
a: 26 mm (1.02 in)
PBIC0190E
PBIC2072E

ENGINE OIL
LU-27
[VK45DE]
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Revision: 2006 January2006 M35/M45
4. Install oil pressure gauge and hose (SST).
5. Start engine and warm it up to normal operating temperature.
6. Check the engine oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80
C (176F)]
If difference is extreme, check oil passage and oil pump for oil leaks.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to the specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
c. After warming up engine, make sure there is no leakage of engine oil with running engine.
SLC926
Engine speed
rpm Approximate discharge pressure
kPa (kg/cm2 , psi)
Idle speed More than 98 (1.0, 14)
2,000 More than 294 (3.0, 43)
: 14.8 Nꞏm (1.5 kg-m, 11 ft-lb)

LU-28
[VK45DE]
ENGINE OIL
Revision: 2006 January2006 M35/M45
Changing Engine OilNBS004QD
WAR NING :
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine
oil leakage from engine components. Refer to LU-26, "
ENGINE
OIL LEAKAGE" .
2. Stop engine and wait for 15 minutes.
3. Loosen oil filler cap.
4. Remove mounting bolts, and then pull down the rear of front engine undercover and secure it using clip.
5. Remove drain plug and then drain engine oil.
6. Install drain plug with new washer. Refer to EM-187, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Stop engine and wait for 15 minutes.
10. Check the engine oil level. Refer to LU-26, "
ENGINE OIL LEVEL" .
PBIC0993E
Oil pan drain plug:
: 34.3 Nꞏm (3.5 kg-m, 25 ft-lb)
Drain and refillWith oil filter change 5.5 (5-3/4, 4-7/8)
Without oil filter change 4.9 (5-1/8, 4-1/4)
Dry engine (engine overhaul) 6.7 (7-1/8, 5-7/8)

OIL FILTER
LU-29
[VK45DE]
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Revision: 2006 January2006 M35/M45
OIL FILTERPFP:15208
Removal and InstallationNBS004QE
REMOVAL
1. Remove front engine undercover with power tool.
2. Using the oil filter wrench (SST), remove the oil filter.
CAUTION:
Oil filter is provided with relief valve. Use Genuine Nissan
Oil Filter or equivalent.
Be careful not to get burned when engine and engine oil
may be hot.
When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
Do not allow engine oil to adhere to drive belts.
Completely wipe off any engine oil that adhere to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply new engine oil to the oil seal circumference of the new oil
filter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-26, "ENGINE OIL" .
2. Start engine, and check there is no leaks of engine oil.
3. Stop engine and wait for 15 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-26, "
ENGINE OIL" .
PBIC1525E
SMA010
Oil filter:
:17.7 Nꞏm (1.8 kg-m, 13 ft-lb)
SMA229B

LU-30
[VK45DE]
OIL PUMP
Revision: 2006 January2006 M35/M45
OIL PUMPPFP:15010
ComponentsNBS004QF
Removal and InstallationNBS004QG
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-244, "ENGINE ASSEMBLY" .
2. Remove front cover. Refer to EM-203, "
TIMING CHAIN" .
3. Remove oil pump drive spacer.
Set bolts in the two bolt holes [M6 pitch 1.0 mm (0.04 in)] on
the front surface. Using suitable puller, pull oil pump drive
spacer off from crankshaft.
NOTE:
The dimension between the centers of the two bolt holes is 33
mm (1.30 in).
In the figure, a commercial steering puller is used.
4. Remove oil pump.
INSTALLATION
1. Install the oil pump.
2. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank-
shaft key and the two flat surfaces of oil pump inner rotor.
If the positional relationship does not allow the insertion,
rotate oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi-
tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Oil pump drive spacer 6. Regulator valve
7. Regulator valve spring 8. Regulator valve plug
PBIC1592E
PBIC0054E
PBIC0058E

OIL PUMP
LU-31
[VK45DE]
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Revision: 2006 January2006 M35/M45
3. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. refer to LU-26, "ENGINE OIL" .
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 15 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-26, "
ENGINE OIL" .
Disassembly and AssemblyNBS004QH
DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump body.
3. After removing regulator valve plug, remove regulator valve spring and regulator valve.
INSPECTION AFTER DISASSEMBLY
Oil Pump Clearance
Measure the clearance with feeler gauge.
–Clearance between oil pump outer rotor and oil pump body
(Position 1)
–Tip clearance between oil pump inner rotor and oil pump outer
rotor (Position 2)
–If out of the standard, replace inner rotor and outor rotor.
Measure the clearance with feeler gauge and straightedge.
–Side clearance between oil pump inner rotor and oil pump body
(Position 3)
–Side clearance between oil pump outer rotor and oil pump body
(Position 4)
Calculate the clearance between oil pump inner rotor and oil pump body as follows:
OIL PUMP INNER ROTOR OUTER DIAMETER
–Measure the outer diameter of protruded portion of oil pump
inner rotor with micrometer. (Position 5)Standard : 0.114 - 0.200 mm (0.0045 - 0.0079 in)
Standard : Below 0.180 mm (0.0071 in)
PBIC0139E
Standard : 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Standard : 0.030 - 0.090 mm (0.0012 - 0.0035 in)
PBIC0140E
PBIC0141E

LU-32
[VK45DE]
OIL PUMP
Revision: 2006 January2006 M35/M45
OIL PUMP BODY INNER DIAMETER
–Measure the inner diameter of oil pump body with inside
micrometer. (Position 6)
OIL PUMP INNER DIAMETER TO OIL PUMP BODY CLEARANCE
–(Clearance) = (Oil pump body inner diameter) – (Oil pump inner rotor outer diameter)
If the measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance
(Clearance) = D1 (Valve hole diameter) – D2 (Regulator valve outer
diameter of valve)
If the calculated value is out of the standard, replace oil pump
assembly.
CAUTION:
Coat regulator valve with engine oil.
Make sure that it falls smoothly into regulator valve hole by
its own weight.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
Install oil pump inner rotor and oil pump outer rotor with the
punched marks on the oil pump cover side.
PBIC0142E
Standard : 0.045 - 0.091 mm (0.0018 - 0.0036 in)
Standard : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
PBIC0143E
PBIC0144E