Intake Manifold INFINITI M35 2006 Factory User Guide

EC-40
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2006 January2006 M35/M45
EVAPORATIVE EMISSION LINE DRAWING
: From next page
1. Intake manifold collector 2. EVAP canister purge volume control
solenoid valve3. EVAP service port
NOTE:
Do not use soapy water or any type of solvent while installing vacuum hose or purge hoses.
PBIB2779E

POSITIVE CRANKCASE VENTILATION
EC-51
[VQ35DE]
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Revision: 2006 January2006 M35/M45
POSITIVE CRANKCASE VENTILATIONPFP:11810
DescriptionNBS004SI
SYSTEM DESCRIPTION
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes
through the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
Component InspectionNBS004SJ
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.
SEC921C
PBIB1588E
PBIB1589E

TROUBLE DIAGNOSIS
EC-111
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Air Air duct
55 5 55 5EM-17
Air cleanerEM-17
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-17
Electric throttle control actuatorEM-19
Air leakage from intake manifold/
Collector/GasketEM-24
Cranking Battery
111111
11SC-4
Generator circuitSC-23
Starter circuit 3SC-10
Signal plate 6EM-123
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-101
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-123
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-64
CamshaftEM-84
Intake valve timing controlEM-64
Intake valve
3EM-84
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-26
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-29
, LU-
18 , LU-10 ,
LU-14
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS
EC-121
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Vacuum Hose DrawingNBS004T3
Refer to EC-30, "System Diagram" for Vacuum Control System.
: Vehicle front : From EVAP canister
1. Intake manifold collector 2. EVAP canister purge volume control
solenoid valve
NOTE:
Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
PBIB2791E

DTC P0101 MAF SENSOR
EC-209
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS004UU
1. INSPECTION START
Which malfunction (A or B) is duplicated?
A or B
A>>GO TO 3.
B>>GO TO 2.
2. CHECK INTAKE SYSTEM
Check the following for connection.
Air duct
Vacuum hoses
Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
51 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed0.9 - 1.2V
[Engine is running]
Warm-up condition
Engine speed: 2,500 rpm1.6 - 0.9V
67 B/WSensor ground
(MAF sensor, IAT sensor,
ECT sensor, EVAP control
system pressure sensor,
PSP sensor, ASCD/ICC
steering switch, Battery cur-
rent sensor, Refrigerant
pressure sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
A few seconds after turning ignition switch
OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)

DTC P0102, P0103 MAF SENSOR
EC-217
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS004V2
1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2. CHECK INTAKE SYSTEM
Check the following for connection.
Air duct
Vacuum hoses
Intake air passage between air duct to intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
51 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed0.9 - 1.2V
[Engine is running]
Warm-up condition
Engine speed: 2,500 rpm1.6 - 0.9V
67 B/WSensor ground
(MAF sensor, IAT sensor,
ECT sensor, EVAP control
system pressure sensor,
PSP sensor, ASCD/ICC
steering switch, Battery cur-
rent sensor, Refrigerant
pressure sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
A few seconds after turning ignition switch
OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)

DTC P0122, P0123 TP SENSOR
EC-237
[VQ35DE]
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Revision: 2006 January2006 M35/M45
Component InspectionNBS004VP
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-95, "
Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal),
69 (TP sensor 2 signal) and ground under the following condi-
tions.
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-95, "
Throttle Valve Closed Position Learning" .
8. Perform EC-96, "
Idle Air Volume Learning" .
Removal and InstallationNBS004VQ
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Terminal Accelerator pedal Voltage
50
(Throttle position sensor 1)Fully released More than 0.36V
Fully depressed Less than 4.75V
69
(Throttle position sensor 2)Fully released Less than 4.75V
Fully depressed More than 0.36V
PBIB1530E

EC-360
[VQ35DE]
DTC P0222, P0223 TP SENSOR
Revision: 2006 January2006 M35/M45
Component InspectionNBS004YK
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-95, "
Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal),
69 (TP sensor 2 signal) and ground under the following condi-
tions.
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-95, "
Throttle Valve Closed Position Learning" .
8. Perform EC-96, "
Idle Air Volume Learning" .
Removal and InstallationNBS004YL
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-24, "INTAKE MANIFOLD" .
Terminal Accelerator pedal Voltage
50
(Throttle position sensor 1)Fully released More than 0.36V
Fully depressed Less than 4.75V
69
(Throttle position sensor 2)Fully released Less than 4.75V
Fully depressed More than 0.36V
PBIB1530E

EC-392
[VQ35DE]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 January2006 M35/M45
DTC P0420, P0430 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicNBS004ZC
The ECM monitors the switching frequency ratio of air fuel ratio (A/F) sensor 1 and heated oxygen sensor 2.
A three way catalyst 1 with high oxygen storage capacity will indicate a low switching frequency of heated oxy-
gen sensor 2. As oxygen storage capacity decreases, the heated oxygen sensor 2 switching frequency will
increase.
When the frequency ratio of A/F sensor 1 and heated oxygen sensor 2 approaches a specified limit value, the
three way catalyst 1 malfunction is diagnosed.
DTC Confirmation ProcedureNBS004ZD
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70
C
(158
F).
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70
C (158F).
7. Open engine hood.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1)
Catalyst system effi-
ciency below threshold
Three way catalyst (manifold) does not oper-
ate properly.
Three way catalyst (manifold) does not have
enough oxygen storage capacity.
Three way catalyst (manifold)
Exhaust tube
Intake air leaks
Fuel injector
Fuel injector leaks
Spark plug
Improper ignition timing P0430
0430
(Bank 2)
PBIB1923E
SEF189Y

EC-398
[VQ35DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionNBS004ZG
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis LogicNBS004ZH
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC Confirmation ProcedureNBS004ZI
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5
C (41F) or more.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441
0441EVAP control system
incorrect purge flowEVAP control system does not operate prop-
erly, EVAP control system has a leak between
intake manifold and EVAP control system pres-
sure sensor.
EVAP canister purge volume control
solenoid valve stuck closed
EVAP control system pressure sensor
and the circuit
Loose, disconnected or improper con-
nection of rubber tube
Blocked rubber tube
Cracked EVAP canister
EVAP canister purge volume control
solenoid valve circuit
Accelerator pedal position sensor
Blocked purge port
EVAP canister vent control valve