differential INFINITI M35 2006 Factory Owner's Guide

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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MA
Revision: 2006 January2006 M35/M45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Drive Belts Tension Adjustment ............................. 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................ ... 18
Changing Air Cleaner Filter .................................... 18
VISCOUS PAPER TYPE ..................................... 18
Changing Engine Oil .............................................. 18
Changing Oil Filter ................................................. 19
REMOVAL ........................................................
... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 20
Changing Spark Plugs (Platinum-Tipped Type) ..... 20
REMOVAL ........................................................
... 20INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
Checking EVAP Vapor Lines .................................. 21
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22
Checking Drive Belts .............................................. 22
Tension Adjustment .............................................
... 22
Changing Engine Coolant ....................................... 22
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 23
FLUSHING COOLING SYSTEM ......................... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter .................................... 25
VISCOUS PAPER TYPE ..................................... 25
Changing Engine Oil ............................................
... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................
... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
Changing Spark Plugs (Platinum-Tipped Type) ...... 27
REMOVAL ........................................................
... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
CHASSIS AND BODY MAINTENANCE ................... 29
Checking Exhaust System ...................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
Changing Transfer Fluid ......................................... 32
Checking Propeller Shaft ........................................ 32
Checking Differential Gear Oil ................................ 32
Changing Differential Gear Oil ................................ 33
Balancing Wheels (Bonding Weight Type) ............. 33
REMOVAL ........................................................
... 33
WHEEL BALANCE ADJUSTMENT ..................... 33
Tire Rotation ........................................................... 35
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 36

PERIODIC MAINTENANCE
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Revision: 2006 January2006 M35/M45
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. Spark plugs (PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-20
,
MA-27
Intake & exhaust valve clear-
ance*NOTE (5)EM-93, "Valve Clear-
ance", EM-
222, "Va l v e
Clearance"
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsIIIIMA-36,
MA-37
Tire rotation NOTE (2)MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models) IIIIMA-38,
MA-32
Exhaust system I I I IMA-29
In-cabin microfilter R RAT C - 1 3 4
Climate controlled seat filterRSE-171
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension partsI IIIMA-36,
MA-37

PERIODIC MAINTENANCE
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CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables I I I IMA-35
Brake pads & rotors I I I IMA-36
Automatic transmission & trans-
fer fluid & differential gear oilIIIIMA-29,
MA-31
,
MA-32
Steering gear, linkage & transfer
gear, axle & suspension partsIIMA-36,
MA-37
Tire rotation NOTE (1)MA-4,
MA-35
Drive shaft boots and propeller
shaft (AWD models) IIIIMA-38,
MA-32
Exhaust system I IMA-29
In-cabin microfilter R R R RATC-134
Climate controlled seat filter R RSE-171

MA-12
RECOMMENDED FLUIDS AND LUBRICANTS
Revision: 2006 January2006 M35/M45
RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants NLS0007E
*1: For further details, see “SAE Viscosity Number”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
*3: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0
C (32F).
*4: DEXRONTM III/ MERCONTM or equivalent may also be used. Outside the continental United States and Alaska contact an INFINITI
dealer for more information regarding suitable fluids, including recommended brand(s) of DEXRON TM III/ MERCONTM automatic trans-
mission fluid.
*5: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM , or equivalent ATF may also be used.
*6: Available in mainland U.S.A. through your INFINITI dealer.Capacity (Approximate)
Recommended Fluids/Lubricants
US measureImp mea-
sureLiter
Engine oil
Drain and
refillWith oil fil-
ter changeVK45DE 5-3/4 qt 4-7/8 qt 5.5
For VK45DE engine
Genuine NISSAN engine oil
API Certification Mark*1
API grade SJ or SL, Energy Conserving*1
ILSAC grade GF-II & GF-III*1
For VQ35DE engine
Genuine NISSAN engine oil
API Certification Mark*1
API grade SG/SH, Energy Conserving I & II
or API grade SJ or SL, Energy Conserving *1
ILSAC grade GF-I, GF-II & GF-III *1 VQ35DE 5 qt 4 - 1/8 qt 4.7
Without oil
filter
changeVK45DE 5-1/8 qt 4-1/4 qt 4.9
VQ35DE 4-5/8 qt 3-7/8 qt 4.4
Dry engine (Overhaul)VK45DE 7-1/8 qt 5-7/8 qt 6.7
VQ35DE 5-3/4 qt 4-3/4 qt 5.4
Cooling
systemWith res-
ervoir tankVK45DE 11 qt 9-1/8 qt 10.4
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent VQ35DE 9-3/8 qt 7-7/8 qt 8.9
Reservoir
tankVK45DE 5/8 qt 1/2 qt 0.6
VQ35DE 5/8 qt 1/2 qt 0.6
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF *2
Differential gear oilFront 1-3/8 pt 1-1/8 pt 0.65
API GL-5, Viscosity SAE 80W-90 *3
Rear 3 pt 2-1/2 pt 1.40
Transfer fluid 2-5/8 pt 2-1/4 pt 1.25Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic
Transmission Fluid*4
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*5
Brake fluid — — —Genuine NISSAN Super Heavy Duty Brake
Fluid*6 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — —Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze or equivalent
Fuel recommendationVK45DE — — —Refer to GI-6, "
Precautions for Fuel (Unleaded
Premium Gasoline Required)" .
VQ35DE — — —Refer to GI-6, "
Precautions for Fuel (Unleaded
Premium Gasoline Recommended)" .

MA-32
CHASSIS AND BODY MAINTENANCE
Revision: 2006 January2006 M35/M45
Changing Transfer FluidNLS00083
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
1. Drain fluid from drain plug and refill with new gear fluid.
(For details, refer to TF-9, "
Replacement" .)
2. Check fluid level.
CAUTION:
Carefully fill the fluid. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftNLS00084
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear OilNLS00085
Check for oil leakage.
(For details, refer to FFD-8, "
Checking Differential Gear Oil" and
RFD-9, "
Checking Differential Gear Oil" .) Fluid grade:
Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic Trans-
mission Fluid
Refer to MA-12, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Fluid capacity:
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Drain plug:
: 29.4 Nꞏm (3.0 kg-m, 22 ft-lb)
Filler plug:
: 35 Nꞏm (3.6 kg-m, 26 ft-lb)SDIA2087E
Tightening torque:
Refer to PR-6, "
REAR PROPELLER SHAFT"
SMA118A
SMA012C

CHASSIS AND BODY MAINTENANCE
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Revision: 2006 January2006 M35/M45
Changing Differential Gear OilNLS00086
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to FFD-8, "
Changing Differential Gear Oil" and RFD-9, "Changing Differential Gear Oil"
.)
2. Check oil level.
Balancing Wheels (Bonding Weight Type)NLS00087
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal-
ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight. Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug:
Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug:
Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000E9
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: Applicable Reference pageFront
PR-4—
—
—
—
PR-4PR-5
NVH in FFD and RFD section
NVH in FAX, RAX, FSU and RSU section
NVH in WT section
NVH in WT section
NVH in RAX section
NVH in BR section
NVH in PS section
RearPR-6PR-10—
PR-7—
PR-6PR-9
Possible cause and SUSPECTED PARTS
Uneven rotating torque
Center bearing improper installation
Excessive center bearing axial end play
Center bearing mounting (insulator) cracks, damage or deterioration
Excessive joint angle
Rotation imbalance
Excessive runout
DIFFERENTIAL
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomNoiseShake
Vibration

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Trouble Shooting ChartNGS000D4
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: ApplicableReference page
PS-8PS-8PS-23PS-23PS-23PS-8PS-10PS-10
EM-15
,EM-174PS-10—
PS-22PS-16PS-13PS-20
NVH in PR section
NVH in RFD section
NVH in FAX, RAX, FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX section
NVH in BR section
Possible cause and SUSPECTED PARTS
Fluid level
Air in hydraulic system
Outer socket ball joint swinging force
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
DIFFERENTIAL
AXLE and SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom SteeringNoise
Shake
Vibration
Shimmy
Judder

RAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000FP
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: ApplicableReference page
—
RAX-10—
RAX-8—
NVH in PR section.
NVH in RFD section.
NVH in RAX and RSU sections.
Refer to REAR AXLE in this chart.
NVH in WT section.
NVH in WT section.
Refer to DRIVE SHAFT in this chart.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
REAR AXLE
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomDRIVE
SHAFTNoise
Shake
REAR
AXLENoise
Shake
Vibration
Shimmy
Judder
Poor quality ride or handling

RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTION RFD
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RFD
Revision: 2006 January2006 M35/M45
REAR FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
DESCRIPTION ............................................................ 8
Cross-Sectional View ............................................... 8
DIFFERENTIAL GEAR OIL ........................................ 9
Changing Differential Gear Oil ................................. 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking Differential Gear Oil .................................. 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
FRONT OIL SEAL .................................................
... 10
Removal and Installation ........................................ 10
IDENTIFICATION STAMP OF REPLACEMENT
FREQUENCY OF FRONT OIL SEAL ................. 10
REMOVAL ........................................................
... 10
INSTALLATION ................................................... 12
SIDE OIL SEAL ........................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................
... 14
INSTALLATION ................................................... 14REAR FINAL DRIVE ASSEMBLY ............................ 16
Removal and Installation ........................................ 16
COMPONENTS ................................................... 16
REMOVAL ........................................................
... 16
INSTALLATION ................................................... 17
Disassembly and Assembly .................................... 18
COMPONENTS ................................................... 18
ASSEMBLY INSPECTION AND ADJUSTMENT ... 19
DISASSEMBLY ................................................... 22
INSPECTION AFTER DISASSEMBLY ................ 26
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ................................................... 26
ASSEMBLY ......................................................... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 37
General Specifications ......................................... ... 37
Inspection and Adjustment ..................................... 37
DRIVE GEAR RUNOUT ...................................... 37
DIFFERENTIAL SIDE GEAR CLEARANCE ....... 37
PRELOAD TORQUE ........................................... 37
BACKLASH ......................................................... 37
COMPANION FLANGE RUNOUT ....................... 37
SELECTIVE PARTS ............................................ 38